Target Audience:
Mechanical technicians, professional mechanics, and advanced DIY enthusiasts familiar with automotive service procedures.
Value Proposition:
Provides dealership-level technical information, enabling accurate repairs and maintenance, potentially saving significant costs compared to dealership labor.
Emphasis On Safety:
Highlights the importance of safety equipment and precautions, including the use of torque wrenches for critical fasteners.
Special Tools:
Identifies and illustrates specific Isuzu special tools required for certain adjustments and repairs.
Proprietary Components:
Includes instructions for proprietary components, integrating manufacturer guidance for proper function and performance assessment.
Warning Symbols:
Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to convey critical information and procedural emphasis.
Engine Mechanical:
Engine removal/installation, disassembly/assembly, overhaul, internal components, cooling system, lubrication system, fuel system, intake and exhaust systems.
Engine Management:
Ignition system, fuel injection systems, emissions control systems, engine control module (ECM) diagnostics and troubleshooting.
Transmission Drivetrain:
Manual and automatic transmission overhaul, repair, removal/installation, clutch system, driveshafts, differentials, axles.
Chassis Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, steering system, power steering, wheel alignment.
Braking System:
Brake system overhaul, hydraulic components, disc brakes, drum brakes, parking brake, ABS (Anti-lock Braking System) diagnostics and repair.
Electrical System:
Complete electrical system diagrams, charging system (alternator, battery), starting system, lighting, instrumentation, power windows, door locks, accessories, fuses and relays.
Body Exterior Interior:
Body panel repair, doors, hood, tailgate, bumpers, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system.
Routine Maintenance:
Oil changes, fluid checks and top-offs, filter replacements, tire rotation, brake inspection, battery maintenance.
Diagnostic Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, wiring diagrams for troubleshooting.
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, fluid types, electrical resistance values, component tolerances.
Depth:
Advanced diagnostics and complete overhaul procedures, suitable for professional technicians and experienced DIY mechanics.
Engine Options:
The manual covers various engine options likely present in the P190 D-Max range from 2007-2010, typically including diesel engines. Specific engine codes are not provided in the product description but would be detailed within the manual (e.g., 4JJ1, 4JK1 variants for diesel).
Performance Details:
The manual provides specifications for horsepower, torque, and other performance metrics pertinent to each engine variant, crucial for diagnostics and tuning.
Fuel System Types:
Covers diesel fuel injection systems, fuel pumps, injectors, fuel filters, and related components.
Standard Transmission Type:
Likely manual transmission, with detailed procedures for gear shifting mechanisms and components.
Optional Transmission Type:
Likely automatic transmission, with comprehensive coverage of hydraulic systems, torque converters, and electronic controls.
Transmission Fluid Specs:
Details specific transmission fluid types and capacities required for optimal performance and longevity.
Crash Safety:
While the manual itself doesn't provide crash ratings, it covers safety-critical systems like brakes, airbags, and seatbelts, which contribute to overall vehicle safety.
ABS System:
Detailed information on the Anti-lock Braking System (ABS), including component testing, diagnostics, and repair procedures.
Airbag System:
Procedures for airbag system diagnostics, inspection of SRS (Supplemental Restraint System) components, and safety precautions when working near airbag modules.
Audio System:
Details related to the factory-installed audio system, including speaker configurations and potential troubleshooting for head units.
ABS And Traction Control:
Information on the operation and maintenance of ABS and potential traction control systems present on some models.
Electrical Component Diagnostics:
The manual's extensive electrical diagrams are crucial for diagnosing and repairing any electronic control modules, sensors, or wiring harnesses related to vehicle functions.
Scheduled Maintenance:
The manual provides detailed scheduled maintenance charts outlining intervals for oil changes, filter replacements, fluid checks, and component inspections, typically based on mileage or time.
Engine Oil Type:
Specifies the correct viscosity grade and API specification for engine oil (e.g., 5W-30, 10W-40 diesel engine oil).
Coolant Type:
Details the type of engine coolant and antifreeze mixture required, often specifying an ethylene glycol-based coolant.
Brake Fluid Type:
Specifies the required brake fluid standard, typically DOT 3 or DOT 4.
Common D Max P190 Concerns:
While not explicitly stated in the product description, a comprehensive manual would address common issues such as potential turbocharger problems, EGR valve issues in diesel engines, or driveline wear, providing diagnostic and repair guidance.
Oil Filter P N:
The manual would list specific Isuzu or equivalent part numbers for oil filters, air filters, fuel filters, and cabin air filters.
Isuzu Truck Heritage:
Isuzu has a long history of producing robust and reliable trucks and commercial vehicles, a heritage reflected in the D-Max's engineering.
D Max Generation P190:
The P190 represents a significant generation of the Isuzu D-Max, known for its durability and capability, building upon previous iterations.
Manufacturing Locations:
Isuzu vehicles, including the D-Max, are manufactured in various locations globally, reflecting Isuzu's international presence.
