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Manual Coverage
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Systems Covered
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Engine Service:
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Engine Service / Repair
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Transmission Service:
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Transmission Service / Repair
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Brake System:
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Brake System
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Electrical System:
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Electrical System, Wiring Diagram
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Suspension Steering:
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Suspension, Steering
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Cooling Fuel Systems:
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Cooling System, Fuel System, Fuel Injection
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Emission HVAC Engine Control:
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Emission System, Heater/Air Conditioning, Engine Control System
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Chassis Body Interior:
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Chassis / Body, Restraint System, Interior
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Drivetrain:
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Differential / Drive, Axle
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Diagnostic Tools:
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Information to support use of OBD-II scanners and potentially proprietary Isuzu diagnostic software.
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Fuel Injection System:
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Detailed diagnostics and repair for common rail injection systems, including pump, injectors, and sensors.
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Engine Control System:
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ECM/ECU diagnostics, sensor readings, actuator control, and parameter explanations.
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Procedures Included
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Maintenance Procedures:
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General Maintenance, Periodic Lubrication
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Troubleshooting:
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Troubleshooting
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Engine Rebuild:
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Likely includes detailed procedures for engine disassembly, inspection, repair, and reassembly.
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Body Repair:
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Covers chassis and body repairs, including panel replacement, collision damage repair considerations.
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Wheel Alignment:
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Specifications and procedures for front and rear wheel alignment.
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Brake Pad Replacement:
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Step-by-step guidance for servicing front and rear brake pads and rotors.
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Air Conditioning Service:
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Refrigerant handling, system diagnostics, component replacement (compressor, condenser, evaporator).
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Lighting System:
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Headlight, taillight, interior lighting diagnostics and repair.
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Tire Information:
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Recommended tire sizes, inflation pressures, and rotation guidelines.
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Technical Depth
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Repair Detail:
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Step-by-step instructions based on complete disassembly
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Diagnostic Support:
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Troubleshooting and electrical service procedures combined with detailed wiring diagrams
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User Level:
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Do-it-yourselfer as well as experienced mechanic
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Torque Specifications:
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Detailed torque specifications for all critical fasteners throughout the vehicle.
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Special Tools:
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Identification and usage instructions for specialized tools required for certain repairs.
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Illustrations:
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Hundreds of photos and illustrations, including enlarged insets for detailed part examination.
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Navigation:
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Numbered table of contents for quick information retrieval.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type.
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Fluid Specifications
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Engine Oil Viscosity:
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Likely SAE 15W-40 or 5W-30 (synthetic) for diesel engines, consult manual for specific OEM recommendation.
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Coolant Type:
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Ethylene glycol-based, typically a long-life OAT coolant (Orange/Red).
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Brake Fluid Type:
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DOT 3 or DOT 4
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Transmission Fluid Type Manual:
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GL-4 gear oil (e.g., SAE 75W-90)
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Transmission Fluid Type Automatic:
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Dexron III/VI or equivalent ATF
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Known Issues
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Common Wear Items:
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Clutch wear (manual transmission), Diesel particulate filter (DPF) issues (if equipped and under heavy short-trip use), EGR system carbon buildup, Injector wear.
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Suspension Components:
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Ball joint wear, bush degradation, shock absorber fatigue, particularly under heavy load.
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