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Isuzu D-Max 2009 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Isuzu Model: D-Max Year: 2009 Codes Chassis Code: TF 👋 Introduction Market Position Segment: Mid-size pickup truck Global Availability: Widely sold in various markets as...
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类型: Truck
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Isuzu D-Max 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
D-Max
Year:
2009
Codes
Chassis Code:
TF
👋 Introduction
Market Position
Segment:
Mid-size pickup truck
Global Availability:
Widely sold in various markets as a robust and capable utility vehicle.
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Mitsubishi Triton (L200), Nissan Navara, Chevrolet Colorado (in certain markets).
Key Features
Reputation:
Known for durability, reliability, and strong off-road capability, particularly in its diesel engine variants.
Utility:
Designed for both commercial use and recreational activities, offering significant towing and hauling capacities.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair Procedures
Target Audience:
Professional Technicians and DIY Enthusiasts with Basic Mechanical Knowledge
Page Count
Estimated Pages:
Varies by specific engine/configuration, but comprehensive in scope (typical factory service manuals are 1500+ pages)
Manual Type
Type:
Service and Repair Manual
Secondary Type:
Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
Specifications
Print Compatibility:
Full Printable
Zoom Capability:
YES
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Management:
Diagnosis, repair, and overhaul of all engine components, including fuel system, ignition, emissions, and cooling.
Powertrain:
Detailed coverage of manual and automatic transmissions, drivelines, differentials, and axle assemblies.
Chassis And Suspension:
Front and rear suspension systems, steering components, wheel alignment specifications, and shock absorber/strut service.
Braking System:
Hydraulic brake system, ABS components, brake pad/shoe replacement, rotor resurfacing, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system, starting system, lighting, fuses, relays, and accessory circuits.
Body And Interior:
Body panel repair, door mechanisms, seat adjustments, interior trim removal, and HVAC system.
Diagnostics:
Troubleshooting guides, fault code interpretation, and diagnostic procedures for various vehicle systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and inspections.
Disassembly And Assembly:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Repair And Overhaul:
Detailed procedures for repairing worn or damaged parts, including engine and transmission rebuilds.
Cleaning:
Instructions for cleaning components during disassembly and repair.
Reinstallation:
Guidance on proper reassembly and torquing specifications.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complex component overhauls and diagnostics.
Resource Type:
Factory-level repair information
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within PDF, enabling quick information retrieval.
Print Quality
Printability:
High quality, designed for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options 2009:
Likely includes 2.5L and 3.0L turbocharged diesel engines (e.g., 4JA1, 4JH1 variants), and potentially a 2.4L or 3.0L gasoline engine depending on region.
Diesel Engine Type:
Commonly a 4-cylinder turbocharged direct-injection diesel.
Performance
Horsepower Range:
Approximately 100-160 HP for diesel variants, depending on specific engine and tune.
Torque Range:
Approximately 200-300 Nm for diesel variants, crucial for towing and load carrying.
Fuel System
Fuel Injection:
Commonly Direct Injection (DI) or Common Rail Direct Injection (CRDI) for diesel engines.
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed manual transmission.
Optional
Transmission Type Optional:
Often a 4-speed or 5-speed automatic transmission was available.
Features
Drivetrain:
Available in 4x2 (RWD) and 4x4 (4WD) configurations, with selectable 4WD often featuring a transfer case.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab.
Wheelbase:
Varies by cab type and configuration, typically around 3050 mm to 3200 mm.
Ground Clearance:
Generally good for off-road capability, often exceeding 200 mm.
Cargo
Bed Length:
Varies by configuration, designed for significant payload capacity.
Weights
Curb Weight:
Ranges from approximately 1700 kg to 2000+ kg depending on configuration and engine.
Gross Vehicle Weight Rating:
Typically in the range of 2800 kg to 3000+ kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Safety ratings vary significantly by region and specific testing authority; earlier models might have fewer advanced safety features compared to modern vehicles.
Active Features
Anti Lock Brakes:
ABS often standard or available on higher trims.
Electronic Brakeforce Distribution:
EBD commonly paired with ABS.
Passive Features
Airbags:
Front airbags for driver and passenger typically standard.
Seatbelts:
Three-point seatbelts with pre-tensioners in the front.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player often standard. Higher trims may offer more speakers and auxiliary input.
Navigation:
Rarely offered as standard on 2009 models; aftermarket units were common.
Driver Assistance
Cruise Control:
Available on higher trim levels, but not universal.
Connectivity
Bluetooth:
Uncommon as standard equipment for 2009 models; typically an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6 months for diesel engines, depending on driving conditions (refer to manual for specific recommendations).
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on dusty conditions.
Fuel Filter Replacement:
Every 20,000-40,000 km for diesel, critical for longevity of common rail systems.
Coolant Replacement:
Every 40,000-60,000 km or 2-3 years.
Fluid Specifications
Engine Oil Type Diesel:
API CH-4 or CI-4 rated synthetic or semi-synthetic diesel engine oil, SAE 5W-30 or 15W-40 depending on climate. (Consult manual for exact API/ACEA specs).
Engine Oil Capacity Diesel:
Approximately 6.5-7.5 liters for the 3.0L diesel engine.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III/H or equivalent automatic transmission fluid.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Engine Longevity:
Known for robust diesel engines, but maintenance of fuel system and turbocharger is crucial. Potential for injector issues on high-mileage units with poor fuel quality.
Suspension Wear:
Heavy-duty use can lead to wear in ball joints, bushings, and shock absorbers over time.
Rusting:
As with many vehicles of this era, chassis and body rust can be a concern in corrosive environments, especially on older models.
📚 Vehicle History
Brand Heritage
Brand Origins:
Isuzu has a long history in commercial vehicles and diesel engine technology.
Model Evolution
D-Max Introduction:
The D-Max nameplate began production in the early 2000s as a successor to the Isuzu Rodeo/TF series pickup.
2009 Model Context:
The 2009 model falls within the first generation of the D-Max (Type TF), which was heavily based on the previous generation's platform but with styling and mechanical updates. It was later succeeded by the second generation D-Max (Type RG).
Production
Manufacturing Locations:
Primarily manufactured in Thailand by Isuzu Motors Co., Ltd., and also produced in other global locations through partnerships and licensing.
🏆 Awards & Recognition
Recognitions
Utility Awards:
While specific awards for the 2009 D-Max may not be widely publicized, the D-Max platform generally receives accolades for its workhorse capabilities and off-road prowess in various automotive publications and consumer surveys in its respective markets.
Ratings
Reliability Perception:
Isuzu vehicles, particularly diesel models, are generally perceived as highly reliable and durable for heavy-duty use.
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