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Isuzu Geminett II 1984-1994 Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Geminett II Codes Platform Code: GMJT Generation Generation Name: Second Generation 👋 Introduction Market Position Vehicle Segment: Compact MPV / Minivan (JDM) Jdm...
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类型: Car
厂商:
斯库: 89111
Isuzu Geminett II 1984-1994 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Geminett II
Codes
Platform Code:
GMJT
Generation
Generation Name:
Second Generation
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV / Minivan (JDM)
Jdm Focus:
The Isuzu Geminett II was primarily a Japanese Domestic Market (JDM) vehicle, catering to the unique needs and preferences of the Japanese automotive consumer.
Competitive Analysis
Competitors:
Dominated Japanese domestic market (JDM) compact MPV segment. Competed with vehicles like the Nissan Prairie, Toyota Liteace/Townace, Mitsubishi Space Wagon.
Key Features
Practicality Versatility:
Designed for families, offering flexible seating arrangements, ample interior space for its size, and practicality for daily use. Often featured sliding rear doors.
Value Proposition:
Known for offering a good balance of features, practicality, and affordability within its segment.
📋 Manual Details
Coverage Areas
Model Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994
Page Count
Estimated Pages:
Over 1000 (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Manual Source:
Likely derived from official Isuzu factory service documentation.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, component identification, specifications, disassembly, assembly, lubrication, cooling system, fuel system (carburetor/injection), exhaust system, engine management system.
Transmission Drivetrain:
Manual and automatic transmission disassembly, inspection, repair, clutch, driveshafts, differential, axles, transfer case (if applicable).
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, control arms, steering gear, power steering system, wheel alignment specifications.
Brakes:
Hydraulic brake system, disc and drum brake components, master cylinder, wheel cylinders, calipers, brake lines, parking brake system, ABS (if equipped).
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system, ignition system, lighting, gauges, instrumentation, fuses, relays, power windows, power locks, audio system.
Body Chassis:
Body panel removal and installation, interior trim, exterior trim, doors, windows, bumpers, frame repair (if applicable), corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, component replacement.
Fuel System:
Includes troubleshooting and repair for fuel pumps, fuel lines, filters, carburetors or EFI components.
Exhaust System:
Component replacement and repair for exhaust manifolds, pipes, mufflers, and catalytic converters.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and adjustments, tire rotation and pressure checks.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common fault finding procedures for all major systems.
Repair Rebuild:
Detailed step-by-step instructions for the repair and overhaul of virtually all mechanical and electrical components.
Diagnostics:
Procedures for checking system operation, testing components, and diagnosing faults using factory specifications and test equipment.
Engine Tuning:
Includes procedures for setting idle speed, ignition timing (if adjustable), and carburetor adjustment (where applicable).
Component Testing:
Detailed test procedures for specific components using multimeters, pressure gauges, and vacuum testers.
Wheel Alignment:
Specifications and adjustment procedures for front and rear wheel alignment (camber, caster, toe).
Technical Depth
Depth Of Coverage:
Comprehensive: Covers from basic adjustments and maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications required for professional-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if the PDF was created from a digital source or scanned with OCR.
Digital Access:
Instant PDF download for immediate access to repair information.
Print Quality
Printability:
Designed to be printable for workshop use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Completeness
Coverage Scope:
Complete Workshop Manual: Includes all aspects of vehicle repair and maintenance for the specified model years and configurations.
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
G180Z (1.8L SOHC Inline-4), C22NE (2.2L SOHC Inline-4 - early models might use similar GM engines due to Isuzu's GM ties).
Engine Type:
Inline-4 Cylinder, SOHC
Performance
Displacement 1.8L:
1.8 liters (1809 cc)
Horsepower 1.8L Approx:
Approx. 90-100 PS (66-74 kW) at 5,000-5,500 RPM
Torque 1.8L Approx:
Approx. 140-150 Nm (103-111 lb-ft) at 3,000-3,500 RPM
Displacement 2.2L:
2.2 liters (2198 cc)
Horsepower 2.2L Approx:
Approx. 100-115 PS (74-85 kW) at 5,000-5,200 RPM
Torque 2.2L Approx:
Approx. 170-185 Nm (125-136 lb-ft) at 2,800-3,200 RPM
Fuel System
Fuel Delivery:
Carburetor (early models), Electronic Fuel Injection (EFI) (later models).
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition Type:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
Drivetrain Layout:
Front-Wheel Drive (FWD)
Clutch Type:
Dry, single-plate clutch (for manual transmission)
📐 Dimensions
Exterior
Length Approx:
4,000 - 4,300 mm (varies by specific configuration)
Width Approx:
1,650 - 1,700 mm
Height Approx:
1,600 - 1,650 mm
Wheelbase Approx:
2,500 - 2,700 mm
Weights
Curb Weight Approx:
1,100 - 1,300 kg (depending on configuration)
Cargo
Seating Capacity:
5-7 passengers (depending on seating configuration)
🛡️ Safety Features
Ratings
Safety Standards:
Reflects Japanese safety standards of the late 1980s and early 1990s. Likely no official NCAP ratings available for this specific JDM model.
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard). Some higher trims might have rear discs.
Steering Assist:
Power steering available on most models.
Passive Features
Seat Belts:
Standard seat belts for all occupants.
Body Structure:
Reinforced body structure with safety cage elements.
Child Seat Anchors:
Likely available on later models, consistent with evolving safety standards.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player. Speaker configurations varied by trim.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on higher trim levels or later models.
Connectivity
Connectivity Features:
Basic; primarily focused on the vehicle's core functions and safety. No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for exact spec).
Spark Plug Replacement:
Every 20,000 - 40,000 km, depending on spark plug type (copper vs. platinum).
Timing Belt Replacement:
Critical: Typically every 80,000 - 100,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or equivalent, viscosity typically 10W-30 or 10W-40 (check manual for specific engine).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 Gear Oil (for manual transmission).
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
DEXRON-II or equivalent automatic transmission fluid (ATF) typically used in power steering systems of this era.
Known Issues
Engine Gaskets:
Valve cover gasket and oil pan gasket can leak with age.
Cooling System:
Radiator hoses and water pump seals can degrade, leading to leaks. Thermostat may stick.
Electrical Connectors:
Corrosion on electrical connectors, especially grounds, can cause intermittent issues.
Transmission Clutch:
Clutch wear is a common maintenance item for manual transmissions.
Body Rust:
As with many vehicles of this era, rust can be a concern, particularly in areas prone to road salt and moisture.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history of producing reliable trucks and commercial vehicles, and applied this robust engineering to their passenger cars and MPVs.
Model Evolution
Geminett Lineage:
The Geminett was Isuzu's offering in the burgeoning compact MPV segment, succeeding earlier van-based passenger vehicles. The 'II' signifies the second generation, introducing improved styling and features.
Production
Manufacturing Location:
Primarily Japan (Japanese Domestic Market - JDM)
🏆 Awards & Recognition
Recognitions
General Reputation:
While specific 'awards' for this model are rare, Isuzu vehicles of this period were generally recognized for durability and reliability in their respective segments, particularly in commercial applications that influenced their passenger vehicle design.
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