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Isuzu Geminett II 1984-1994 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Geminett II Model Code: MGM / NGM Production Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994 Codes Chassis...
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厂商:
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Isuzu Geminett II 1984-1994 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Geminett II
Model Code:
MGM / NGM
Production Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994
Codes
Chassis Code Range:
MGM / NGM Series
👋 Introduction
Market Position
Segment:
Compact van/minitruck (commercial and passenger variants)
Target Audience:
Small businesses, tradespeople, fleet operators, and families
Competitive Analysis
Key Competitors:
Mitsubishi Delica, Toyota Liteace/Townace, Nissan Vanette
Key Features
Versatility:
Available in cargo van, passenger van, and pickup truck configurations
Durability:
Known for Isuzu's robust engineering and reliable powertrain options
Value Proposition:
Offered a practical and affordable solution for utility and transport needs
📋 Manual Details
Coverage Areas
Global Regions:
Primarily Asia-Pacific (Japan, Australia, Southeast Asia)
Specific Markets:
Japan, Australia, New Zealand, other Asian markets
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine electrical systems
Transmission:
Manual and automatic transmission overhaul, operation, diagnosis, and repair
Drivetrain:
Clutch, driveshafts, differentials, axles, and wheel hubs
Suspension:
Front and rear suspension systems, steering components, wheel alignment
Brakes:
Hydraulic system, brake calipers, rotors, drums, parking brake, ABS (if equipped)
Electrical:
Wiring diagrams, lighting, instrumentation, power distribution, charging system, starting system
Body:
Body panel repair, doors, windows, interior trim, seats, exterior trim
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Chassis:
Frame and chassis component inspection and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, fault code interpretation
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Complete disassembly and reassembly procedures for engines, transmissions, and differentials
Installation:
Instructions for component replacement and installation
Specifications:
Torque specifications, clearances, measurements, and tolerances for all components
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and troubleshooting guides.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (assuming OCR applied to original scans)
Print Quality
Resolution:
High-resolution (typical for factory manuals, ensuring clarity of diagrams)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
G161 / G200 (Gasoline), 4EC1 (Diesel)
Displacement Petrol 1:
1.6 Liters (1584 cc)
Displacement Petrol 2:
2.0 Liters (1951 cc)
Displacement Diesel:
1.8 Liters (1817 cc)
Performance Petrol 1 Approx
Horsepower Approx:
70-80 HP
Torque Approx:
120-130 Nm
Performance Petrol 2 Approx
Horsepower Approx:
90-100 HP
Torque Approx:
150-160 Nm
Performance Diesel Approx
Horsepower Approx:
55-60 HP
Torque Approx:
110-120 Nm
Fuel System Petrol
Fuel Delivery Petrol:
Carbureted (single or dual barrel) or Fuel Injection (later models)
Fuel System Diesel
Fuel Delivery Diesel:
Indirect injection with rotary or inline injection pump
Ignition System
Ignition Type:
Distributor-based electronic ignition
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard Transmission
Type 1:
4-speed Manual
Optional Transmission
Type 2:
3-speed Automatic (common on passenger variants)
Features
Drivetrain Layout:
Rear-wheel drive (RWD) standard, some variants may have offered 4-wheel drive (4WD)
Fluid Specifications
Manual Fluid:
API GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Automatic Fluid:
Dexron II or equivalent
📐 Dimensions
Exterior
Body Styles:
Panel Van, Window Van, Pickup Truck, Chassis Cab
Wheelbase Approx:
2400-2700 mm (varies by configuration)
Length Approx:
4000-4600 mm (varies by configuration)
Weights
Curb Weight Approx:
1000-1300 kg (varies by configuration and powertrain)
Gross Vehicle Weight Rating Approx:
1800-2200 kg
🛡️ Safety Features
Ratings
Safety Standards:
Reflects contemporary safety standards of the 1980s and early 1990s; likely minimal electronic safety aids.
Active Features
Active Safety:
Standard hydraulic braking system; optional ABS on some higher trims in later years (less common).
Passive Features
Passive Safety:
Seat belts, reinforced cabin structure (basic).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and cassette player
Display:
Analog gauges for speedometer, tachometer (optional), fuel, temperature; warning lights
Driver Assistance
Driver Aids:
Minimal; focus on essential controls. Power steering available on some variants.
Connectivity
Connectivity Features:
N/A (pre-dates modern connectivity standards)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km or 6 months (typical for the era)
Air Filter Replacement Interval:
Every 15,000-20,000 km
Spark Plug Replacement Interval Petrol:
Every 20,000-30,000 km
Timing Belt Replacement Interval Petrol:
Every 60,000-80,000 km (critical to follow for interference engines)
Fluid Specifications
Engine Oil Type:
API SF/SG or equivalent, SAE 10W-30 or 10W-40 (check manual for specific viscosity and API rating based on climate)
Coolant Type:
Ethylene glycol based antifreeze coolant (typically a green type)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Ignition components (spark plugs, wires, distributor cap/rotor), clutch wear, exhaust system corrosion, suspension bushings
Diesel Specific:
Glow plug reliability, injector pump calibration, carbon buildup
Rust Prone Areas:
Wheel arches, rocker panels, chassis frame (depending on climate and care)
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history of producing robust trucks, commercial vehicles, and reliable diesel engines.
Model Evolution
Geminett Lineage:
The Geminett II is a successor to earlier Isuzu compact commercial vehicles, evolving from the previous Gemini-based van/truck platforms.
Production
Manufacturing Locations:
Primarily Japan
Market Success:
Popular in its target markets for its practicality, fuel efficiency (especially diesel), and durability.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the Geminett II are not widely documented, Isuzu vehicles of this era were generally recognized for their robust build quality and reliability in commercial applications.
Ratings
Consumer Reports Era:
Likely received positive ratings for durability and value for money in consumer and trade publications of its time.
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