Target Audience:
Isuzu KB TF 140 owners and independent repair workshops seeking factory-level diagnostic and repair information.
Advantage:
Provides the same depth of information as official dealer workshops, offering a significant advantage over generic repair guides.
Completeness:
Covers every part of the car, from basic maintenance to complex repairs, with step-by-step diagrams.
Usability:
Designed for simplicity and ease of use, making complex procedures accessible.
Coverage Areas:
General Information, Maintenance and Lubrication, Heating and Airconditioning, Frame and Bumper, Body Electrical, Engine - Diesel, Transmission, Accessories, Engine - Petrol, Diagnosis, Mechanical, Cooling, Fuel, Electrical, Exhaust
Reader Requirements:
Adobe PDF Reader
Extraction Requirements:
WinZip
Operating Systems:
All Versions of Windows & Mac
Engine Diesel:
Detailed coverage of diesel engine systems, including fuel injection, lubrication, cooling, and exhaust.
Engine Petrol:
Comprehensive details on petrol engine operation, maintenance, and repair, including ignition and emissions.
Transmission:
In-depth coverage of transmission systems, likely including manual and/or automatic variants common to the KB TF.
Electrical:
Extensive electrical system coverage, including wiring diagrams, component testing, and troubleshooting for Body Electrical and general electrical systems.
Cooling System:
Detailed procedures for radiator, thermostat, water pump, and coolant maintenance, including capacities and specifications.
Fuel System:
Coverage of fuel delivery, filtration, and injection systems for both diesel and petrol variants.
Chassis And Suspension:
Information pertaining to Frame, Bumper, and general mechanical components, suggesting coverage of suspension and steering.
Heating And Airconditioning:
Specific procedures for the HVAC system, including refrigerant handling, component diagnostics, and repair.
Maintenance:
Routine maintenance procedures, fluid checks and changes, filter replacements, and component inspections.
Repair:
Step-by-step repair instructions for a wide range of vehicle components and systems.
Diagnostics:
Fault diagnosis guides, troubleshooting trees, and diagnostic procedures for various vehicle issues.
Electrical Troubleshooting:
Detailed electrical troubleshooting steps, including the use of wiring diagrams for fault finding.
Torque Specifications:
Critical torque settings for fasteners across all major mechanical systems, ensuring proper assembly.
Fluid Capacities:
Precise fluid capacities for engine oil, coolant, transmission fluid, brake fluid, and other essential fluids.
Depth Level:
Comprehensive, from basic maintenance to advanced repair and diagnostic procedures, mirroring dealership workshop standards.
Searchability:
Implied searchability due to PDF format, allowing users to quickly locate information.
Printability:
Presumed to be printable, allowing for hard copy reference in a workshop environment.
Image Quality:
High quality, suitable for detailed diagrams and illustrations.
Binding:
Not applicable for PDF format, but the source factory manual would have been professionally bound.
Paper Quality:
Not applicable for PDF format, but the original factory manual would have been printed on durable workshop paper.
Engine Type Diesel:
Likely a 4-cylinder direct injection or indirect injection diesel engine (e.g., C223, 4JA1, 4JB1 variants common in KB TF).
Engine Type Petrol:
Likely a 4-cylinder petrol engine (e.g., G161, G200, 4ZA1 variants common in KB TF).
Displacement Petrol:
Typically in the 1.6L to 2.0L range for petrol variants of this era's Isuzu pickups.
Displacement Diesel:
Commonly 2.2L to 2.8L for diesel variants of the KB TF.
Fuel System Diesel:
Indirect Injection (IDI) or Direct Injection (DI) with mechanical or early electronic fuel pumps.
Fuel System Petrol:
Carburetor or Multi-point Fuel Injection (MPI).
Standard Type:
Likely a 5-speed manual transmission, common for the KB TF.
Optional Type:
A 4-speed automatic transmission may have been an option depending on market and trim.
Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions will be provided.
Fluid Type:
Specific OEM-approved transmission fluid types and capacities will be listed.
Body Styles:
Likely single cab, extended cab (space cab), and possibly double cab variants.
Curb Weight:
Varies significantly by configuration (engine, cab type, drivetrain), typically ranging from 1200kg to 1700kg.
Payload Capacity:
Designed for light commercial use, with payload capacities often exceeding 1000kg.
Seatbelts:
Standard three-point seatbelts for front occupants, likely lap belts for rear passengers in extended/double cabs.
Structural Reinforcement:
The manual will detail body structural components, indicative of the safety cage design.
Oil Change Interval Petrol:
Typically every 5,000-7,500 km or 6 months, depending on driving conditions.
Oil Change Interval Diesel:
Often 5,000 km or 3-6 months for diesel engines of this era.
Air Filter Replacement:
Recommended every 15,000-20,000 km or annually.
Fuel Filter Replacement Diesel:
Crucial for diesel engines, typically every 20,000-40,000 km.
Engine Oil Petrol:
Likely API SG/SH or higher, viscosity grade such as 10W-30 or 10W-40.
Engine Oil Diesel:
API CF/CG-4 or higher, viscosity grade such as 10W-30 or 15W-40.
Coolant Type:
Ethylene Glycol based, typically a green or orange type. Manual will specify exact type and mixture.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Diesel Glow Plugs:
Potential issues with glow plug operation in cold weather, covered in diagnostic section.
Body Rust:
Common for vehicles of this age and type; manual will cover body panel repair and rust prevention.
Cooling System Leaks:
Hoses and radiator integrity checks are vital; detailed cooling system repair procedures are included.
Brand Focus:
Isuzu has a long history of producing reliable and rugged commercial vehicles and pickups.
Kb Tf Lineage:
The KB TF represents a generation of Isuzu's globally successful light commercial vehicle, known for its durability and utility.
Third Generation:
The 1997 model falls within the third generation of the Isuzu Faster/KB TF series (TF generation, 1988-2002), which saw significant updates.
