Isuzu KB TF 140 1992 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: KB TF Year: 1992 Engine Code: 140 (Likely refers to 4JB1-T diesel or related gasoline variants) Codes Chassis Code: TF Series (Common for...

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类型: Truck

斯库: 357511

标签: 1992 Cars Isuzu KB TF 140 TF Truck

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Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

KB TF

Year:

Engine Code:

140 (Likely refers to 4JB1-T diesel or related gasoline variants)

Codes

Chassis Code:

TF Series (Common for this generation of Isuzu pickups/SUVs)

👋 Introduction

Market Position

Target Audience:

Isuzu KB TF 140 owners seeking to perform maintenance, repairs, and diagnostics themselves, as well as professional mechanics.

Competitive Analysis

Advantage:

Provides the same level of detail and accuracy as official dealer workshop manuals, offering a cost-effective alternative for in-depth vehicle knowledge.

Key Features

Accessibility:

Accessible via standard PDF reader, compatible with Windows and Mac operating systems.

Usability:

User-friendly format with clear instructions and searchable text for efficient information retrieval.

Completeness:

Covers all major systems and components of the Isuzu KB TF 140 from bumper to bumper.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Workshop Service and Repair

Secondary Coverage:

Diagnostics, Maintenance, Lubrication, Electrical Schematics, Component Overhaul

Page Count

Estimated Page Count:

Comprehensive (Exact count not provided, but typical for factory manuals covering all systems)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Diesel:

Detailed coverage for diesel engine components, fuel system, cooling, lubrication, and diagnostics.

Engine Petrol:

Detailed coverage for petrol engine components, fuel system, cooling, lubrication, and diagnostics.

Transmission:

Covers manual and potentially automatic transmissions, including clutch, gear selection, and driveline components.

Frame And Bumper:

Includes chassis, frame structure, bumper systems, and related body mounting points.

Body Electrical:

Comprehensive electrical schematics, lighting, wiring harnesses, instrument cluster, and accessory power distribution.

Heating And Airconditioning:

Details on HVAC system components, operation, and servicing.

Cooling:

Radiator, fan, water pump, thermostat, coolant types, and leak detection procedures.

Fuel:

Fuel tank, lines, pump, filters, injection systems (diesel and petrol), carburetor (if applicable).

Exhaust:

Exhaust manifold, catalytic converter (if applicable), muffler, pipes, and emission control systems.

Mechanical:

General mechanical repairs, suspension, steering, brakes, wheels, and tires.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, fluid checks and changes, belt and hose inspections.

Repair Procedures:

Step-by-step instructions for engine overhaul, transmission repair, brake system servicing, electrical component replacement, and body panel repair.

Diagnostic Procedures:

Troubleshooting guides, symptom-to-cause identification, and testing procedures for various systems.

Installation Procedures:

Information on installing accessories, replacing major components, and recalibrating systems.

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.

Detail Level:

Includes torque specifications, clearance measurements, diagnostic trouble codes (DTCs), and electrical wiring diagrams.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text within PDF, allowing for quick keyword-based information retrieval.

Print Quality

Quality:

High-resolution scans of original factory documentation.

Diagram Clarity:

Clear, step-by-step diagrams and illustrations for all procedures.

Binding Type

Binding:

Digital (PDF)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely a 2.2L or 2.5L Diesel (e.g., 4JB1-T) and/or a 1.6L to 2.3L Petrol engine.

Performance

Horse Power:

Variable by specific engine variant. Diesel variants typically in the 70-95 HP range, Petrol variants typically in the 80-110 HP range.

Torque:

Variable by specific engine variant. Diesel variants often offer higher torque output for hauling.

Fuel System

Diesel System:

Indirect injection, possibly with turbocharging for the '140' designation often implying a more powerful variant.

Petrol System:

Carbureted or early multi-point fuel injection depending on specific market and engine.

Lubrication

Oil Type Petrol:

Typically API SG or higher, SAE 10W-30 or 10W-40 recommended. (Refer to manual for exact spec).

Oil Type Diesel:

Typically API CF or higher, SAE 15W-40 recommended for diesel. (Refer to manual for exact spec).

Cooling

Coolant Capacity:

Approximately 5-7 liters, depending on engine and radiator size. (Refer to manual for exact spec).

Coolant Type:

Ethylene glycol based coolant (Green or OAT) mixed 50/50 with distilled water. (Refer to manual for exact spec).

🔧 Transmission

Standard

Type:

Likely a 5-speed manual transmission as standard equipment.

Optional

Type:

A 3 or 4-speed automatic transmission may have been an option on some models/markets.

Features

Fluid Type Manual:

GL-4 gear oil, SAE 75W-90 or 80W-90. (Refer to manual for exact spec).

Fluid Type Automatic:

Dexron II or equivalent ATF. (Refer to manual for exact spec).

Clutch Type:

Hydraulically actuated dry single-plate clutch for manual transmissions.

📐 Dimensions

Exterior

Body Styles:

Single Cab Pickup, Extended Cab Pickup, potentially SUV (Montero/Pajero sibling chassis) variations.

Wheelbase:

Varies by configuration, typically around 2,800 mm to 3,000 mm for pickup variants.

Weights

Curb Weight:

Approximately 1,500 - 1,800 kg depending on configuration and powertrain.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited public crash test data available for this specific 1992 model year and region. Manual will cover passive safety components like seatbelts and structural integrity.

Active Features

Braking System:

Front disc brakes, rear drum brakes standard. ABS not typically a standard feature for this era.

Passive Features

Restraints:

Lap and shoulder belts for front occupants, lap belts for rear occupants (if equipped).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, possibly with cassette player. Speakers typically 2-4.

Driver Assistance

Features:

Limited to basic features. No electronic stability control or advanced driver aids common in modern vehicles.

Connectivity

Features:

No built-in Bluetooth, USB, or smartphone integration. Aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km or 3,000 - 5,000 miles, or 6 months, whichever comes first. (Refer to manual for exact spec).

Air Filter Replacement:

Every 15,000 - 20,000 km or annually. (Refer to manual for exact spec).

Fuel Filter Replacement Diesel:

Every 20,000 - 30,000 km. Critical for diesel engine longevity. (Refer to manual for exact spec).

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4. (Refer to manual for exact spec).

Power Steering Fluid:

ATF or specific power steering fluid as per manual. (Refer to manual for exact spec).

Known Issues

Common Diesel:

Glow plug issues, injector pump wear, turbocharger problems (if equipped), rust in common older vehicle areas.

Common Petrol:

Carburetor tuning issues, ignition system component wear (plugs, wires, cap, rotor), oil leaks.

General:

Suspension wear (bushings, ball joints), exhaust system corrosion, aging rubber components (hoses, seals).

📚 Vehicle History

Brand Heritage

Heritage:

Isuzu has a long history in commercial vehicles and robust off-road capable vehicles, known for durability.

Model Evolution

Kb Series:

The Isuzu KB (also known as D-Max in later iterations, and related to the Chevrolet Colorado/LUV) is a long-running line of pickup trucks and SUVs.

Tf Generation:

The TF generation (1988-1997) represented a significant update with improved styling and powertrain options, often shared with global GM platforms.

Production

Manufacturing Regions:

Primarily manufactured in Japan and Thailand, with significant assembly/production in other global markets.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The Isuzu KB series in general is recognized for its reliability and durability, particularly in its diesel variants, making it a popular choice in many markets.