🏷️ Basic Information

Make:

Isuzu

Model:

KB TF 140

Year:

1996

Internal Platform Code:

TF

Engine Code Diesel:

4JA1 (Commonly associated, actual specific code may vary within 140 designation)

Engine Code Petrol:

4Y (Commonly associated for petrol variants of this generation)

👋 Introduction

Segment:

Light Commercial Vehicle (LCV) / Pickup Truck

Target Audience:

Owners, DIY mechanics, professional workshops servicing the Isuzu KB TF 140

Competitors 1996:

Toyota Hilux, Mitsubishi Triton/Pajero Sport, Nissan D21/Frontier, Ford Ranger

Value Proposition:

Comprehensive, dealer-level repair information for essential vehicle maintenance and repair.

Usability:

Designed for ease of use with step-by-step diagrams and clear instructions.

📋 Manual Details

Primary Coverage:

Complete workshop and service procedures for the Isuzu KB TF 140 1996

Secondary Coverage:

Maintenance, repair, diagnosis, electrical diagrams, specifications

Estimated Page Count:

Likely 500+ pages (typical for comprehensive factory service manuals)

Type:

Factory Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine (Diesel & Petrol), Transmission (Manual & Automatic), Clutch, Driveshaft, Differentials, Axles

Chassis:

Suspension (Front & Rear), Steering, Brakes (Front & Rear), Frame, Bumpers

Electrical:

Body Electrical, Engine Electrical, Ignition System, Lighting, Instruments, Wiring Diagrams

Body And Interior:

Body panels, Doors, Glass, Seating, HVAC (Heating and Airconditioning), Accessories

Maintenance:

Scheduled maintenance, Lubrication, Fluid changes, Filter replacement, Spark plug service

Repair:

Component disassembly, reassembly, adjustment, troubleshooting, and replacement for all major systems

Diagnosis:

Systematic diagnostic procedures, fault finding, error codes (where applicable for the era)

Depth:

Comprehensive; covers basic maintenance to major component overhaul and advanced diagnostics, including torque specifications and fluid capacities.

📊 Manual Specifications

File Type:

PDF

Searchable:

Yes (typical for well-produced PDF manuals)

Zoom Capability:

Yes

Compatibility:

All Versions of Windows & Mac

Extraction Required:

Yes (WinZip)

Printability:

Printable

Binding:

Not Applicable (Digital Format)

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Engine Type:

Inline-4 Cylinder, Naturally Aspirated Diesel

Displacement Diesel:

2.2 Liters (2188 cc) for 4JA1-T variants; 2.5 Liters for others. Specific '140' designation may refer to power output in horsepower or a specific engine variant.

Bore X Stroke Diesel:

Refer to manual for exact specifications (e.g., 4JA1 approx. 92.0 mm x 80.0 mm)

Compression Ratio Diesel:

Refer to manual (typically around 21.5:1 for 4JA1)

Fuel System Diesel:

Indirect Injection (IDI) Rotary or Inline Injection Pump (e.g., Bosch VE)

Performance Diesel Est Hp:

Approx. 75-90 HP (varies by turbocharging and specific engine variant)

Performance Diesel Est Torque:

Approx. 130-160 Nm (varies)

Engine Type Petrol:

Inline-4 Cylinder, Gasoline

Engine Model Petrol:

Likely Isuzu 4Y

Displacement Petrol:

2.0 Liters (1998 cc)

Fuel System Petrol:

Carburetor or Multi-Point Fuel Injection (MPI)

Performance Petrol Est Hp:

Approx. 90-100 HP

Cooling System Type:

Water Cooled

Coolant Capacity:

Refer to manual (typically 6-8 liters)

Oil Capacity Diesel:

Refer to manual (typically 5.5-6.5 liters with filter)

Oil Capacity Petrol:

Refer to manual (typically 4.5-5.0 liters with filter)

🔧 Transmission

Type:

Manual Transmission

Gears Manual:

5-Speed (Commonly)

Type:

Automatic Transmission

Gears Automatic:

4-Speed (Commonly)

Transmission Fluid Spec Auto:

Refer to manual (likely Dexron-III or equivalent)

Transmission Fluid Spec Manual:

Refer to manual (GL-4 or GL-5 gear oil, viscosity varies by temperature, e.g., 75W-90)

📐 Dimensions

Body Styles:

Single Cab, Extended Cab (Space Cab), Double Cab

Drive Type:

RWD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive)

Curb Weight Est:

Refer to specific model configuration (typically 1500-1800 kg)

Gross Vehicle Weight Rating Est:

Refer to specific model configuration (typically 2500-3000 kg)

🛡️ Safety Features

Crash Test Era:

Safety standards of the mid-1990s; specific ratings may not be universally available or comparable to modern standards.

Brakes Front:

Ventilated Disc Brakes (Common)

Brakes Rear:

Drum Brakes (Common)

Airbags:

Driver airbag often standard on later models; passenger airbag less common or optional.

Seatbelts:

Front: 3-point inertia reel; Rear: lap or 3-point (depending on configuration)

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player, optional CD player.

ABS:

Anti-lock Braking System (ABS) available as an option or standard on higher trims.

Connectivity Features:

Limited to basic vehicle functions; no integrated Bluetooth or advanced connectivity typical of modern vehicles.

🔧 Maintenance

Oil Change Interval:

Refer to manual; typically 5,000 - 10,000 km or 6-12 months (depending on driving conditions and oil type).

Air Filter Replacement:

Refer to manual; typically 15,000 - 30,000 km or annually.

Fuel Filter Replacement Diesel:

Refer to manual; critical for diesel engines, often 20,000 - 40,000 km.

Engine Oil Grade Diesel:

Refer to manual; typically API CD/CE or better, viscosity like 15W-40 or 20W-50 depending on climate.

Engine Oil Grade Petrol:

Refer to manual; typically API SG/SH or better, viscosity like 10W-30 or 10W-40.

Diesel Engine:

Glow plug issues, injector pump wear, potential head gasket issues under heavy load or high mileage. Turbocharger reliability (if fitted).

Petrol Engine:

Carburetor tuning issues (if applicable), ignition system wear, potential for oil leaks.

Chassis And Body:

Rust/corrosion, particularly in high-humidity or coastal areas; wear in suspension bushings and ball joints.

📚 Vehicle History

Isuzu Lcvs:

Isuzu has a long-standing reputation for producing robust and reliable commercial vehicles and pickup trucks.

Tf Generation:

The TF generation (also known as Isuzu Rodeo in some markets, and related to the Chevrolet Colorado platform later) represented a significant update in design and technology over its predecessors.

Manufacturing Locations:

Primarily Japan, with significant assembly in Thailand and other global locations.