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Isuzu Holden Rodeo KB-Series KB TF 140 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Holden Rodeo KB-Series Model Code: KB TF 140 Brand Association: Holden 👋 Introduction Market Position Vehicle Segment: Compact to Mid-size Pickup Truck Competitive...
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Isuzu Holden Rodeo KB-Series KB TF 140 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Holden Rodeo KB-Series
Model Code:
KB TF 140
Brand Association:
Holden
👋 Introduction
Market Position
Vehicle Segment:
Compact to Mid-size Pickup Truck
Competitive Analysis
Competitors Era:
Toyota Hilux, Nissan D21/Navara, Mitsubishi Triton/Pajero Sport, Ford Ranger
Key Features
Utility Focus:
Designed for utility, reliability, and off-road capability, often a workhorse vehicle.
Badge Engineering:
Highlights the relationship between Isuzu and Holden, where Isuzu manufactured vehicles were often rebadged and sold as Holden models.
📋 Manual Details
Coverage Areas
Covered Systems:
General Information, Maintenance and Lubrication, Heating and Air Conditioning, Frame and Bumper, Sheetmetal, Body Electrical, Front Alignment, Steering, Front Suspension, Rear Suspension, Wheels and Tyres, Engine (Diesel and Petrol - Diagnosis, Mechanical, Cooling, Fuel, Electrical, Exhaust), Transmission (MUA, MSG, Clutch), Accessories, Cab, Axle, Propshaft, Rear Axle, Diff Lock
Page Count
Estimated Page Count:
Varies (typical factory service manuals of this era are often 500-1500+ pages, but a precise figure is not provided in the product description).
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Diesel & Petrol), Transmission, Clutch, Propshaft, Axles, Rear Axle, Diff Lock
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels & Tyres, Front Alignment
Body And Interior:
Sheetmetal, Body Electrical, Cab, Heating and Air Conditioning, Frame and Bumper
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes, filter replacements
Diagnostics:
System-specific diagnostic procedures, troubleshooting charts, fault code interpretation (where applicable)
Repair And Rebuild:
Engine mechanical repair, transmission overhaul, suspension component replacement, brake system repair, electrical component repair, body panel repair
Technical Depth
Depth:
Comprehensive factory-level repair and maintenance, covering detailed procedures, specifications, torque values, and diagnostic information.
📊 Manual Specifications
File Format
Format:
PDF
Reader Requirement:
Any PDF reader (e.g., Adobe Acrobat Reader)
Print Quality
Printability:
Printable (as it's a digital PDF)
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
Delivery
Method:
Instant Digital Download
⚙️ Engine Specifications
Primary Engine Diesel
Engine Code Examples:
C223, 4JA1, 4JB1 (Specific to KB TF 140 models)
Displacement Examples:
2.2L, 2.5L, 2.8L (Common for this series)
Fuel System Diesel:
Indirect Injection (IDI) or Direct Injection (DI) typically with rotary or inline fuel injection pumps.
Primary Engine Petrol
Engine Code Examples:
G161, G200, 4ZC1 (Common for this series)
Displacement Examples:
1.6L, 2.0L, 2.3L (Common for this series)
Fuel System Petrol:
Carburetor or Multi-Point Fuel Injection (MPI)
Performance
Horsepower Range:
Varies by engine, typically 60-120 HP for diesel and 75-120 HP for petrol variants.
Torque Range:
Varies by engine, diesel variants generally offer higher torque figures for hauling and towing.
🔧 Transmission
Standard Transmission
Type:
Manual Transmission
Gears:
Typically 4-speed or 5-speed manual
Optional Transmission
Type:
Automatic Transmission (less common on base models, but available)
Gears:
Typically 3-speed or 4-speed automatic
Features
Clutch Type:
Dry single-plate clutch (for manual transmissions)
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low range is common.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Space Cab), Double Cab
Bed Lengths:
Varies based on cab configuration (e.g., standard bed, long bed).
Weights
Gross Vehicle Weight Rating:
Varies by configuration and engine, typically in the 2000-2500 kg range.
Curb Weight:
Varies significantly based on configuration and engine, typically 1300-1800 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data publicly available for this specific generation from independent agencies, as was common for pickup trucks of this era.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS not standard on early models.
Passive Features
Seat Belts:
Lap and shoulder belts (front), lap belts (rear, depending on configuration).
Airbags:
Driver airbag may be optional or standard on later models, passenger airbag not typically available.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional CD player on later models.
Driver Assistance
Cruise Control:
Rarely fitted as standard, may have been an optional extra on higher trim levels.
Connectivity
Usb Ports:
N/A (This technology was not common during the primary production era of this vehicle).
Features
Air Conditioning:
Optional on most models, manual climate control with basic heating and fan speed settings.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6 months, depending on engine type and operating conditions (refer to specific manual section for exact values).
Timing Belt Or Chain:
Chain driven engines are common, requiring less frequent replacement than belt-driven engines. If belt-driven, interval typically 80,000-120,000 km.
Fluid Specifications
Engine Oil Type:
API CD/CE/CF for Diesel, API SG/SH for Petrol. Viscosity varies based on climate, typically SAE 10W-30 or 15W-40 for diesel, SAE 10W-30 or 10W-40 for petrol. (Consult manual for precise specifications).
Transmission Fluid:
Manual: GL-4 rated gear oil (e.g., SAE 75W-90 or 80W-90). Automatic: Dexron II or III compatible ATF. (Consult manual for precise specifications).
Coolant:
Ethylene glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. (Consult manual for precise specifications).
Known Issues
Diesel Engine:
Glow plug system reliability, injector pump wear, potential for head gasket issues on high-mileage units.
Petrol Engine:
Carburetor tuning issues, ignition system wear (spark plugs, wires), oil leaks.
Chassis And Suspension:
Rust and corrosion in chassis components, worn ball joints and bushings, steering play, leaf spring fatigue.
Electrical System:
Corrosion in connectors, aging wiring harnesses, alternator and starter motor wear.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history of producing reliable diesel engines and robust light commercial vehicles and pickup trucks.
Model Evolution
Kb Series Generations:
The KB series (also known as Rodeo in many markets) spanned several generations, with this manual likely covering the second or third generation (e.g., KB77/KB85/KB94/KB97 series, which preceded the later D-Max).
Production
Manufacturing Locations:
Primarily Japan (Isuzu), with assembly in various international locations including Australia (for Holden variants) via CKD kits or local manufacturing.
Production Years:
The KB-Series was produced from the early 1980s through the early 2000s. The TF model designation points towards the latter part of this range.
🏆 Awards & Recognition
Recognitions
Reputation:
Known for ruggedness, durability, and reliable diesel engines, particularly favored for off-road use and work purposes.
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