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Isuzu Trooper II 1986-1992 Car Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Trooper II Model Generation: Second Generation Body Style: SUV (Sport Utility Vehicle) Codes Vin Engine Code A: 1.9L 4-cylinder Vin Engine Code S:...
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Isuzu Trooper II 1986-1992 Car Service Repair Workshop ManualIsuzu Trooper II 1986-1992 Car Service Repair Workshop ManualIsuzu Trooper II 1986-1992 Car Service Repair Workshop ManualIsuzu Trooper II 1986-1992 Car Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Trooper II
Model Generation:
Second Generation
Body Style:
SUV (Sport Utility Vehicle)
Codes
Vin Engine Code A:
1.9L 4-cylinder
Vin Engine Code S:
2.2L 4-cylinder Diesel
👋 Introduction
Market Position
Vehicle Segment:
Compact to mid-size SUV, known for off-road capability and ruggedness.
Competitive Analysis
Key Competitors Era:
Jeep Cherokee (XJ), Toyota 4Runner, Nissan Pathfinder, Ford Bronco II.
Key Features
Vehicle Appeal:
Durable, reliable, capable off-road, versatile for utility and family use.
Manual Value Proposition
User Benefit:
Empowers DIY owners to perform repairs and maintenance, saving money and extending vehicle life. Provides professional-level technical information.
📋 Manual Details
Coverage Areas
Covered Years:
1986, 1987, 1988, 1989, 1990, 1991, 1992
Regions Covered:
Global (Implied by content)
Page Count
Estimated Page Count:
Varies based on specific engine/options, but extensive coverage implies several hundred pages, potentially up to 2250 MB compressed.
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF, potentially within ZIP/RAR archives)
📖 Manual Coverage
Systems Covered
Engine Management:
Engine identification, general information, cooling system, fuel system (carburetor, fuel injection), ignition system (electronic), emission control systems (EGR, PCV), lubrication, engine overhaul procedures.
Drivetrain:
Clutch, transmission (manual), drive axles, differential, drivetrain systems overview.
Chassis And Suspension:
Suspension (front), steering system (power steering), wheel alignment, jacking and hoisting, riding height adjustment.
Brakes:
Brake system inspection, bleeding, anti-lock brake safety precautions.
Electrical And Accessories:
Electrical system overview, alternator (Hitachi), starter (Hitachi), lighting, fuses, circuit breakers, flasher locations, instrument panel, warning lights, AC heater system, wiper washer system.
Body And Exterior:
Door latches, trailer hitch (welding/installation), bodywork.
Procedures Included
Routine Maintenance:
Scheduled repairs (diesel and gasoline), tune-ups, fluid changes, filter replacements, belt routing.
Diagnostics:
Troubleshooting guides, symptom check lists, general diagnostic procedures (AC system), feedback systems, high altitude compensation.
Repairs And Overhauls:
Engine overhaul procedures, transmission removal/installation, carburetor servicing, fuel evaporation system servicing, emission control system testing.
Technical Data And References:
Uniform inspection guidelines (brakes, drivetrain, electrical, engine, steering), wiring diagrams, vacuum diagrams, torque specifications, metric conversions, abbreviations, electrical component locator.
Technical Depth
Depth:
Comprehensive from basic maintenance and troubleshooting to complete engine and transmission overhauls, suitable for professional technicians and DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Readability:
Can be opened with any PDF reader, searchable content implied.
Print Quality
Printability:
Printable on any computer and printer.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
Illustrations
Illustration Quality:
Illustrated with clear step-by-step instructions, includes zoomable illustrations, detailed component explosions, and exploded views.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.9L (1897cc)
Engine 1 Configuration:
Inline 4-cylinder
Engine 2 Displacement:
2.0L Turbo
Engine 2 Configuration:
Inline 4-cylinder (Turbocharged)
Engine 3 Displacement:
2.3L (2300cc)
Engine 3 Configuration:
Inline 4-cylinder
Engine 4 Displacement:
2.2L Diesel (2240cc)
Engine 4 Configuration:
Inline 4-cylinder (Diesel)
Performance
Horsepower Range:
Estimated 80-120 HP depending on engine variant and year.
Torque Range:
Estimated 110-170 lb-ft depending on engine variant and year.
Fuel System
Fuel Delivery Gasoline:
Carburetor (Hitachi 2BBL) and Fuel Injection systems.
Fuel Delivery Diesel:
Diesel Injection.
🔧 Transmission
Standard
Manual Transmission:
Yes, typically 5-speed manual.
Optional
Automatic Transmission:
Yes, automatic transmission available.
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD modes and 2-speed transfer case (low range) is common.
📐 Dimensions
Exterior
Wheelbase:
Approximately 104.7 inches (2659 mm) for short-wheelbase, longer wheelbase options may exist.
Weights
Curb Weight:
Varies by engine and configuration, generally around 3,500 - 4,200 lbs.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited comprehensive crash test data available for this specific era, but generally considered robust.
Active Features
Anti Lock Brakes:
Optional ABS available on some models.
Passive Features
Seatbelts:
Standard seatbelts.
Airbags:
Driver airbag not standard on all models from this period; availability may vary.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, optional CD player on later models. Basic speaker systems.
Driver Assistance
Cruise Control:
Optional cruise control available on higher trim levels.
Connectivity
Usb Bluetooth:
Not available from the factory for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months for conventional oil, depending on driving conditions. Refer to manual for specific recommendations.
Transmission Fluid Change:
Refer to manual; often around 30,000-50,000 miles for automatic, and clutch fluid changes for manual. Critical for longevity.
Fluid Specifications
Engine Oil Type:
API Service SG or higher, viscosity grade typically 10W-30 or 10W-40 depending on ambient temperature. Check manual for exact specification.
Coolant Type:
Ethylene glycol-based antifreeze, typically a green or blue coolant. Check manual for specific mixture ratio (50/50).
Brake Fluid Type:
DOT 3 brake fluid.
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90.
Transmission Fluid Type Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Known Issues
Common Wear Items:
Radiator leaks, starter motor brushes, clutch wear, suspension bushings, alternator brushes, exhaust system corrosion.
Engine Specific Notes:
Early 2.3L engines might experience head gasket issues if overheated. Diesel engines are generally robust but require proper maintenance.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history in commercial vehicles and trucks, translating into robust and durable SUV platforms like the Trooper.
Model Evolution
Trooper Ii Introduction:
The Trooper II (known as Bighorn in some markets) was a significant evolution, offering improved styling and more refined features over the first generation.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Isuzu vehicles, including the Trooper, have historically been recognized for their off-road prowess and durability in various consumer and automotive publications.
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