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ISUZU TROOPER - Holden JACKAROO 1998-2005 Service Manual

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🏷️ Basic Information Identification Make: Isuzu / Holden Model: Trooper / Jackaroo Production Years Covered: 1998-2005 Codes Chassis Codes: UB, UC, UBS (depending on specific regional variant and year) 👋...
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厂商:
斯库: 75956
ISUZU TROOPER - Holden JACKAROO 1998-2005 Service Manual
🏷️ Basic Information
Identification
Make:
Isuzu / Holden
Model:
Trooper / Jackaroo
Production Years Covered:
1998-2005
Codes
Chassis Codes:
UB, UC, UBS (depending on specific regional variant and year)
👋 Introduction
Market Position
Positioning:
The Isuzu Trooper and Holden Jackaroo of this era were established as robust, capable, and versatile SUVs, often favored for their off-road prowess, durability, and utility. They competed in a segment with vehicles like the Toyota Land Cruiser Prado, Nissan Patrol, and Jeep Grand Cherokee.
Competitive Analysis
Strengths:
Renowned for their solid construction, reliable powertrains (especially the diesel options), and excellent off-road capability thanks to robust chassis and suspension designs. The availability of both petrol and diesel engines, along with manual and automatic transmissions, provided broad appeal.
Key Features
Durability:
Built on a ladder-frame chassis, providing superior strength and durability for off-road use and heavy-duty applications.
Off Road Capability:
Features like selectable 4WD (often with low range), ample ground clearance, and strong suspension articulation contributed to their off-road credentials.
Engine Options:
A range of V6 petrol and inline-4 turbodiesel engines offered performance and economy choices.
📋 Manual Details
Coverage Areas
Vehicle Regions:
Global (Isuzu Trooper), Australia (Holden Jackaroo)
Page Count
Total Pages:
Over 3500
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Cooling, Engine Fuel, Engine Electrical, Ignition System, Starting and Charging System, Engine Driveability and Emissions, Engine Exhaust, Engine Lubrication, Engine Speed Control System, Automatic Transmission (4L30-E), Transmission Control System (4L30-E), Manual Transmission (AR-5), Manual Transmission (MUA), Clutch
Chassis And Suspension:
Front End Alignment, Suspension, Wheels and Tyres, Differential, Driveline Control System, Driveshaft System, Brakes
Body And Interior:
Body Structure, Seats, Security and Locks, Sun Roof/Convertible Top, Exterior / Interior Trim, Seat Belt System, Supplemental Restraint System, Restraint Control System, Cruise Control System
Electrical And Accessories:
Lighting System, Wiper / Washer System, Entertainment, Wiring System, Meter and Gauge
HVAC:
Heating and Ventilation, Air Conditioning, Compressor Overhaul
Procedures Included
Repair And Rebuild:
Complete engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, electrical system diagnosis and repair, HVAC system service, body panel repair, interior component servicing, differential and driveline repair.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication procedures, tune-up procedures, belt and hose inspection/replacement.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical schematics for pinpoint testing, mechanical system diagnosis.
Technical Depth
Depth:
Comprehensive factory-level detail, including step-by-step instructions, detailed illustrations, diagrams, torque specifications, wiring schematics, and diagnostic procedures suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
File Size:
57 MB
Print Quality
Printability:
Printable pages (recommended for individual page printing)
Illustration Quality:
Detailed illustrations, diagrams, and pictures
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
Software Requirements
Reader Software:
Adobe Acrobat Reader (Free download available)
File Handling
Extraction Software:
WinZip or WinRAR (or equivalent file extraction utility)
⚙️ Engine Specifications
Primary Engine
3.2L 6Vd1 Sohc V6:
Displacement: 3.2L (3165cc), Configuration: V6, Valvetrain: SOHC (Single Overhead Camshaft), Fuel: Petrol, Typical Power: ~175-185 hp @ 5200-5400 rpm, Torque: ~270-280 Nm @ 3000-3600 rpm.
3.2L 6Vd1 DOHc V6:
Displacement: 3.2L (3165cc), Configuration: V6, Valvetrain: DOHC (Double Overhead Camshaft), Fuel: Petrol, Typical Power: ~190-205 hp @ 5600-6000 rpm, Torque: ~280-310 Nm @ 3000-3800 rpm.
3.5L 6Ve1 DOHc V6:
Displacement: 3.5L (3494cc), Configuration: V6, Valvetrain: DOHC (Double Overhead Camshaft), Fuel: Petrol, Typical Power: ~215-230 hp @ 5500-6000 rpm, Torque: ~310-330 Nm @ 3000-3800 rpm.
3.0L 4Jx1 Td I4:
Displacement: 3.0L (2999cc), Configuration: Inline-4, Valvetrain: SOHC (Single Overhead Camshaft), Fuel: Turbodiesel, Typical Power: ~130-150 hp @ 3600-4000 rpm, Torque: ~300-330 Nm @ 2000-2400 rpm. Often featured common rail direct injection.
3.1L 4Jg2 Td I4:
Displacement: 3.1L (3059cc), Configuration: Inline-4, Valvetrain: SOHC (Single Overhead Camshaft), Fuel: Turbodiesel, Typical Power: ~110-115 hp @ 3500-3800 rpm, Torque: ~260-270 Nm @ 2000-2400 rpm. Often featured indirect injection.
Performance
Fuel Induction:
Multi-point fuel injection (MPFI) for petrol engines, Direct Injection (DI) or Indirect Injection (IDI) for turbodiesel engines.
Fuel System
Fuel Type:
Unleaded Petrol (RON 91/95), Diesel Fuel
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically a 50/50 mix with distilled water). Specific type as per manual recommendation.
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission (model AR-5)
Optional
Optional Transmission:
4-Speed Automatic Transmission (model 4L30-E)
Features
Drive System:
Part-time 4WD (4x4) system, often with a 2-speed transfer case and selectable 4H, 4L, and 2H modes. Some models may have had full-time 4WD options.
Fluid Specifications
4L30-E Fluid:
Dexron III/Mercon (or equivalent specification ATF). Refer to manual for exact part number and capacity.
Ar-5 Fluid:
GL-4 Hypoid Gear Oil (SAE 75W-90 or 80W-90). Refer to manual for exact part number and capacity.
📐 Dimensions
Exterior
Body Styles:
5-door wagon, sometimes 3-door short-wheelbase variants. Specific dimensions vary by body style and market.
Weights
Curb Weight:
Approximately 1800-2100 kg (4000-4600 lbs) depending on engine, transmission, and configuration.
Gross Vehicle Weight Rating Gvwr:
Typically around 2500-2700 kg (5500-6000 lbs).
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by region and testing body. Generally, vehicles of this era had varying levels of safety. Specific results for NHTSA or Euro NCAP for these models would need to be consulted.
Active Features
Braking System:
Front ventilated disc brakes, rear disc or drum brakes (depending on model year and trim). ABS (Anti-lock Braking System) was often optional or standard on higher trims.
Traction Control:
Traction control systems (TCS) were available on some later models, particularly with the V6 petrol engines.
Passive Features
Airbags:
Driver and front passenger airbags were standard or optional depending on the year and market. Side airbags were rare for this generation.
Seat Belts:
3-point seat belts for all occupants, with pre-tensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player or CD player, often with 4-6 speakers. Amplified systems may have been optional.
Driver Assistance
Cruise Control:
Cruise control was an available feature on many models, controlled via a stalk or buttons on the steering wheel.
Connectivity
Auxiliary Input:
No standard auxiliary inputs (e.g., 3.5mm jack or USB) were typically fitted from the factory for this era. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for exact recommendation.
Oil Change Diesel:
Typically every 5,000 miles (8,000 km) or 6 months. Refer to manual for exact recommendation, especially for turbo-diesel engines.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions. Refer to manual.
Spark Plugs:
Depending on type (copper, platinum, iridium), intervals can range from 30,000 to 100,000 miles (48,000 to 160,000 km). Refer to manual for engine-specific type and interval.
Fluid Specifications
Engine Oil Petrol:
API SJ or higher. Viscosity grades commonly recommended: 5W-30, 10W-30, or 10W-40 depending on climate. Refer to manual for precise specification.
Engine Oil Diesel:
API CF-4 or higher. Viscosity grades commonly recommended: 10W-30 or 15W-40. Refer to manual for precise specification.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Refer to manual for exact specification and capacity.
Power Steering Fluid:
Power Steering Fluid (specific type as per manual recommendation, often Dexron type ATF).
Known Issues
Engine Oil Leaks:
Oil leaks from valve cover gaskets, oil pan gaskets, and crankshaft seals can occur over time, particularly with higher mileage engines.
Cooling System:
Radiator leaks, thermostat issues, and hose degradation can lead to overheating if not maintained.
Td Engine Injectors:
Early diesel models with indirect injection may experience wear on injectors over time. Common rail diesel engines may have injector issues if fuel quality is poor.
Transmission Shift Issues:
Both manual and automatic transmissions can develop shifting issues due to clutch wear, internal transmission problems, or low fluid levels/contamination. The 4L30-E can sometimes suffer from solenoid issues.
Suspension Wear:
Bushings, ball joints, and tie rod ends are common wear items on any vehicle of this age and mileage, especially those used off-road.
📚 Vehicle History
Brand Heritage
Isuzu Off Road:
Isuzu has a long and distinguished history in producing rugged, reliable off-road vehicles and trucks, dating back to the early days of the brand.
Model Evolution
Trooper Lineage:
The Trooper (and its Holden Jackaroo sibling) evolved through several generations, with the 1998-2005 models representing the third generation (UBS), known for its more refined styling and improved on-road manners compared to earlier versions, while retaining its core off-road capabilities.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Isuzu, with assembly or rebadging occurring in other global markets, including Australia for the Holden Jackaroo.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
While specific awards for these models are not widely documented in the way modern vehicles are, the Trooper/Jackaroo consistently received praise in automotive media for its off-road capability and utility.
Ratings
Consumer Reports:
These vehicles often received mixed reviews in consumer reports, with high marks for reliability and off-road capability, but sometimes lower scores for on-road handling, fuel economy, and interior refinement compared to unibody SUVs.
Certifications
Emissions Compliance:
Vehicles were designed to meet the emissions standards of their respective markets for the production years. The manual would contain specific diagnostic procedures for emission control systems.
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