ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Product Name: ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001 Codes Chassis Code: UCS69 Engine Code Primary: 6VE1 Engine Code Secondary: 4JX1-T (Diesel,...

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标签: 1999 2000 2001 Car Cars Isuzu VEHICROSS

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Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

VehiCROSS

Product Name:

ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001

Codes

Chassis Code:

UCS69

Engine Code Primary:

Engine Code Secondary:

4JX1-T (Diesel, some markets)

👋 Introduction

Market Position

Segment:

Compact Sport Utility Vehicle (SUV) / Lifestyle SUV

Uniqueness:

Asymmetrical design, off-road focused styling, limited production luxury SUV.

Competitive Analysis

Key Competitors:

Jeep Wrangler, Toyota RAV4 (early models), Nissan Xterra, Land Rover Defender (in spirit).

Key Features

Design:

Unique asymmetrical body design, large glasshouse, distinctive fender flares, high beltline.

Drivetrain:

Advanced Torque-On-Demand (TOD) 4WD system with electronically controlled clutch pack for variable torque distribution.

Engine Option:

Powerful 3.5L V6 engine (6VE1) providing ample torque for off-road and on-road performance.

Suspension:

Robust independent front suspension and solid rear axle designed for off-road capability and durability.

📋 Manual Details

Coverage Areas

Years Covered:

1999, 2000, 2001

Regions Covered:

North America, Global

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Repair Manual / Service Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, diagnostics, tuning, cooling system, lubrication system, fuel system (EFI), ignition system, emissions control.

Transmission:

4-speed automatic transmission (4L30-E) repair, maintenance, diagnostics, torque converter, shift control, fluid specifications.

Drivetrain:

Torque-on-demand (TOD) 4WD system, transfer case, differentials (front and rear), driveshafts, CV joints, wheel hubs.

Suspension:

Independent front suspension (double wishbone), solid rear axle with multi-link setup, shock absorbers, springs, bushings, alignment procedures.

Brakes:

Front vented disc brakes, rear disc brakes, Anti-lock Braking System (ABS) diagnostics and repair, brake fluid specifications, bleeding procedures.

Steering:

Power assisted rack and pinion, steering column, tie rods, power steering pump, fluid specifications.

Electrical:

Complete wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking, body control module (BCM), fuses, relays.

Body:

Body panel removal/installation, door mechanisms, interior trim, glass replacement, sealant application, structural components, chassis specifications.

HVAC:

Air conditioning system, heater core, blower motor, refrigerant specifications, diagnosis and repair.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid level checks and top-ups, tire rotations, spark plug replacement.

Troubleshooting:

Diagnostic flowcharts for various systems, symptom-based troubleshooting guides, error code interpretation.

Repair And Overhaul:

Engine rebuild procedures, transmission overhaul, suspension component replacement, brake system overhaul, electrical component repair.

Diagnostics:

OBD-II diagnostics, scan tool usage, sensor testing, actuator testing, wiring harness continuity testing.

Calibration And Adjustment:

Wheel alignment, idle speed adjustment, headlamp aiming, throttle position sensor (TPS) adjustment.

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics).

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text

Readability:

High-resolution, printable pages

Print Quality

Print Support:

Printable on standard office printers

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6 Gasoline

Engine Displacement:

3.5 Liters (3475 cc)

Engine Code:

Valvetrain:

DOHC (Dual Overhead Camshafts), 24 Valves

Performance

Horsepower:

215 hp @ 5500 rpm (approx.)

Torque:

230 lb-ft @ 3000 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Approx. 21.1 Gallons (80 Liters)

Engine Maintenance

Recommended Oil Grade:

5W-30 Synthetic Blend (API Service SG or SH)

Oil Capacity With Filter:

Approx. 5.7 Quarts (5.4 Liters)

Spark Plug Type:

NGK PFR5J-11 (or equivalent, e.g., Denso K20PR-U11)

🔧 Transmission

Standard

Type:

4-Speed Automatic Overdrive

Transmission Code:

4L30-E

Optional

Manual Transmission Availability:

No manual transmission option was offered in North America for this model.

Features

Drivetrain Control:

Electronically controlled Torque-On-Demand (TOD) 4WD system integrated with transmission.

Maintenance

Transmission Fluid Type:

Dexron III (or equivalent, e.g., Dexron-III H)

Transmission Fluid Capacity:

Approx. 7.9 Quarts (7.5 Liters) for refill, 9.8 Quarts (9.3 Liters) for overhaul.

📐 Dimensions

Exterior

Length:

169.2 inches (4300 mm)

Width:

71.5 inches (1815 mm)

Height:

66.5 inches (1690 mm)

Wheelbase:

103.5 inches (2630 mm)

Ground Clearance:

8.3 inches (211 mm)

Weights

Curb Weight:

Approx. 4,000 - 4,100 lbs (1814 - 1860 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 5,200 lbs (2359 kg)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 23.7 cu ft (671 Liters)

Cargo Volume With Rear Seat Folded:

Approx. 58.2 cu ft (1648 Liters)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

Not Rated (or not publicly available for these years)

IIHS Ratings:

Generally good frontal crash test scores for its era.

Active Features

Standard Anti-lock Braking System (ABS) on all four wheels.

Traction Control:

Traction Control System (TCS) available on some models or as an option.

Passive Features

Airbags:

Driver and front passenger airbags. Optional side airbags were not standard.

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.

Body Structure:

Reinforced body structure with crumple zones.

💡 Technology Features

Infotainment

Audio System:

Aftermarket radio often replaced original units. Original units typically featured AM/FM stereo, CD player, and cassette player.

Display:

Analog gauges and basic digital displays for odometer and trip computer.

Driver Assistance

Cruise Control:

Standard cruise control system.

Parking Sensors:

Not typically offered or standard.

Connectivity

Bluetooth:

Not available from factory; requires aftermarket installation.

Usb Ports:

Not available from factory; requires aftermarket installation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months (if equipped).

Spark Plug Replacement:

Every 60,000 miles (using platinum-tipped plugs).

Transmission Fluid Service:

Every 30,000 miles or 24 months, including filter replacement.

Coolant Flush:

Every 30,000 miles or 24 months.

Brake Fluid Flush:

Every 24 months.

Fluid Specifications

Power Steering Fluid:

DEXRON-III Automatic Transmission Fluid (ATF) or equivalent.

Brake Fluid:

DOT 3 or DOT 4 Disc Brake Fluid.

Coolant:

Isuzu Long Life Coolant (blue) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).

Known Issues

Cv Axle Boots:

Vulnerability of front CV axle boots to tearing due to suspension travel and off-road use.

Radiator Leaks:

Some instances of radiator leaks or deterioration over time.

O2 Sensors:

Occasional failure of oxygen sensors affecting fuel mixture and emissions.

Throttle Position Sensor Tps:

Potential for TPS failure leading to erratic idle or shifting issues.

Torque On Demand Tod Actuator:

Rare issues with the TOD system actuator or control module, though generally robust.

📚 Vehicle History

Brand Heritage

Isuzu Off Road Legacy:

Isuzu has a long history of producing rugged, off-road capable vehicles like the Trooper and the P'UP pickup truck.

Model Evolution

Concept Origin:

Originally conceived as a concept vehicle, the VehiCROSS made it to production with minimal changes, maintaining its bold, futuristic styling.

Generation Years:

First generation: 1997 (Japan), 1999-2001 (North America).

North American Introduction:

Introduced to the North American market for the 1999 model year.

Production

Production Location:

Fuji Heavy Industries (Subaru) plant in Gunma, Japan, under contract for Isuzu.

Production Volume:

Relatively low production volume, making it a niche vehicle and a collector's item.

🏆 Awards & Recognition

Recognitions

Automotive Press Mentions:

Received attention for its radical styling and unique positioning in the SUV market. Often cited in discussions of unusual or iconic vehicle designs.

Ratings

Consumer Reports Ratings:

Variable ratings depending on the year and specific focus, often praised for off-road capability but noted for quirky ergonomics and interior space.

Certifications

Emissions Certification:

Meets EPA and CARB emissions standards for model years 1999-2001.