Isuzu Vehicross 1999-2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Years: 1999, 2000 Codes Chassis Code: UD 👋 Introduction Market Position Positioning: The Isuzu VehiCROSS was a niche, limited-production, compact SUV renowned...

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类型: Car

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标签: 1999 2000 Car Cars Isuzu Vehicross

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Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

VehiCROSS

Years:

1999, 2000

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

The Isuzu VehiCROSS was a niche, limited-production, compact SUV renowned for its radical styling and capable off-road performance, appealing to a distinct buyer seeking individuality and ruggedness.

Competitive Analysis

Competitors:

Competed in a unique segment, but shared market space with vehicles like the Jeep Cherokee, Toyota RAV4 (higher trims), and early iterations of compact SUVs focusing on sport and capability.

Key Features

Distinctive Design:

Unique asymmetrical body styling, prominent fender flares, body cladding, and rear-mounted spare tire carrier.

Off Road Capability:

Advanced Torque-on-Demand (TOD) all-wheel-drive system, high ground clearance, robust chassis.

Interior Appointments:

Sporty bucket seats, unique dashboard layout, high-quality materials for its class.

📋 Manual Details

Coverage Areas

Covered Regions:

Global (primarily North American market based on available data)

Page Count

Estimated Page Count:

Approximately 1000+ pages (typical for a comprehensive factory service manual)

Manual Type

Type:

Factory Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Exhaust System, Transmission (Torque-on-Demand AWD), Drivetrain

Chassis:

Suspension (Front Independent, Rear Solid Axle), Steering, Brakes (ABS), Wheels, Tires

Electrical:

Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Body Control Module (BCM), Audio System

Body:

Body Panels, Doors, Glass, Seats, Interior Trim, Exterior Trim, Roof (including unique rear-mounted spare tire carrier)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, lubrication, spark plug replacement, air filter service

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common and uncommon issues, DTC code explanations and resolution paths

Repair Overhaul:

Engine rebuild, transmission overhaul, brake component replacement, suspension component replacement, steering system repair, electrical component repair

Special Procedures:

Torque-on-Demand (TOD) AWD system diagnosis and repair, body panel alignment, airbag system servicing, unique VehiCROSS features maintenance

Technical Depth

Depth:

Comprehensive from basic preventative maintenance to complete vehicle teardown and rebuild, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all Windows and Mac operating systems.

Software Requirements:

Adobe Acrobat Reader and WinZip (or equivalent decompression software) required.

Print Quality

Readability:

High-resolution scans ensuring clear text, diagrams, and illustrations.

Binding Type

Binding:

N/A (Digital PDF Format)

Paper Type

Paper:

N/A (Digital PDF Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

6VD1 DOHC V6

Displacement:

3.5 Liters (3494 cc)

Bore X Stroke:

93.4 mm x 85.0 mm

Compression Ratio:

9.0:1

Performance

Horsepower:

205 hp @ 5400 rpm (for North American models)

Torque:

234 lb-ft @ 3000 rpm (for North American models)

Fuel System

Induction:

Multi-port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Engine Management

Isuzu Electronic Control Unit (ECU)

🔧 Transmission

Standard

Transmission Type:

4-speed automatic with Torque-on-Demand (TOD) All-Wheel Drive

Optional

Transmission Options:

No manual transmission option available for these model years.

Features

Tod System:

Automatically distributes torque between front and rear axles based on driving conditions.

Fluid Specifications

Transmission Fluid Type:

Dexron III (or equivalent) automatic transmission fluid.

📐 Dimensions

Exterior

Length:

167.1 inches (4244 mm)

Width:

72.0 inches (1829 mm)

Height:

65.4 inches (1661 mm)

Wheelbase:

104.7 inches (2659 mm)

Ground Clearance:

8.1 inches (206 mm)

Weights

Curb Weight:

Approx. 3900 lbs (1769 kg)

Cargo

Cargo Volume Rear Seats Up:

Approx. 18.5 cu ft

Cargo Volume Rear Seats Down:

Approx. 42.0 cu ft

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Not extensively tested or rated under modern NHTSA standards for this era, but generally considered robust.

NHTSA Frontal Passenger:

Not extensively tested or rated under modern NHTSA standards for this era.

Active Features

Anti-lock Braking System (ABS) standard on all models.

Torque-on-Demand (TOD) All-Wheel Drive system enhances traction and stability.

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system (availability may vary by specific production batch).

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, auxiliary input (common upgrades found in aftermarket).

Display:

Basic digital or analog climate controls and instrument cluster; no central infotainment display in the modern sense.

Driver Assistance

Cruise Control:

Standard cruise control system.

Traction Control:

Torque-on-Demand (TOD) system acts as a form of traction control.

Connectivity

Connectivity Features:

Limited by modern standards; primarily relies on aftermarket solutions for enhanced connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specifics).

Transmission Fluid Change:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as recommended by the manual.

Spark Plug Replacement:

Approximately 60,000 - 100,000 miles (96,000 - 160,000 km), depending on plug type.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic or Conventional API SG or higher.

Engine Oil Capacity:

Approx. 5.0 US quarts (4.7 Liters) with filter change.

Coolant Type:

Isuzu Super Long Life Coolant (SLLC) or equivalent with 50/50 mix of antifreeze and distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 automotive brake fluid.

Known Issues

Engine Performance:

Occasional issues with crankshaft position sensors, oil leaks from valve covers or oil pan.

Electrical System:

Degradation of wiring harnesses over time, particularly in the engine bay; occasional issues with power window regulators and door lock actuators.

Suspension Steering:

Wear in ball joints and tie rod ends due to the vehicle's off-road capabilities and age; potential for minor exhaust system corrosion.

Tod System:

While generally robust, occasional electronic control unit (ECU) issues or actuator problems can occur; proper fluid maintenance is crucial.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Isuzu, a Japanese manufacturer, has a long history in commercial vehicles, trucks, and SUVs, often focusing on durability and off-road capability (e.g., Trooper, Rodeo).

Model Evolution

Predecessors:

While not a direct successor, it shared platform components with the Isuzu Rodeo and Trooper, but offered a far more distinctive and purpose-built design.

Development Purpose:

Developed as a concept vehicle and then brought to production to capture a segment of buyers looking for an avant-garde, capable SUV.

Production

Production Years:

1997-2004 (globally), with North American sales focusing on 1999-2000.

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Off Road Awards:

Frequently praised by automotive publications for its unique styling and off-road prowess, often cited as a cult classic and capable adventure vehicle.

Ratings

Design Acclaim:

Won numerous design awards and was featured in concept car shows, cementing its status as an automotive icon.

Certifications

Safety Certifications:

Met all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for its model years.