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ISUZU VEHICROSS Complete Workshop Repair Manual 1999-2001

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Model Years Covered: 1999-2001 Engine Types Covered: All engine types Generation Generation Identifier: First Generation (JSX60) Codes Chassis Code: JSX60 (for 1999-2001...
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ISUZU VEHICROSS Complete Workshop Repair Manual 1999-2001
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
VehiCROSS
Model Years Covered:
1999-2001
Engine Types Covered:
All engine types
Generation
Generation Identifier:
First Generation (JSX60)
Codes
Chassis Code:
JSX60 (for 1999-2001 models)
👋 Introduction
Market Position
Target Audience:
DIY car owners, independent repair shops, and Isuzu VehiCROSS enthusiasts seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Offers significant cost savings by empowering users to perform repairs themselves, avoiding dealership or independent mechanic labor charges. Provides professional-level repair information.
Key Features
Ease Of Use:
User-friendly interface, 'as simple as opening an email' for access. Easy layout format for straightforward navigation and understanding of procedures.
Delivery Method:
Instant download upon payment, eliminating shipping costs and wait times. 'Get started on that repair today.'
📋 Manual Details
Coverage Areas
Coverage Scope:
Full professional quality in-depth service and repair manual covering all aspects of servicing, maintenance, and repairs.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'in-depth' and covering 'all areas')
Manual Type
Manual Classification:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Primary Format:
PDF Download
Compatibility:
PC, MAC, Linux, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management systems (ECU/ECM).
Drivetrain Systems:
Transmission (automatic/manual, depending on vehicle spec), transfer case, drive shafts, axles, differentials.
Chassis Systems:
Suspension (front and rear), steering system, braking system (front disc, rear disc/drum), wheels, tires.
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules, wiring diagrams.
Body And Interior:
Body panels, doors, glass, interior trim, seats, HVAC system, safety restraint systems (airbags, seatbelts).
Procedures Included
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Repair Procedures:
Step-by-step instructions for component removal, installation, repair, and adjustment for all major vehicle systems.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (where applicable), diagnostic flowcharts, and common issue resolutions.
Wiring Diagrams:
Comprehensive electrical wiring diagrams covering all circuits and components, crucial for diagnosing electrical faults.
Technical Depth
Depth Of Information:
Detailed step-by-step instructions with pictures for every repair job, enabling DIY enthusiasts and professionals alike. Covers basic to advanced repair and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF, enabling quick access to specific information.
Print Quality
Print Readability:
Designed for easy viewing on digital devices, implying clear text and images suitable for printing.
Binding Type
Binding Method:
Digital Download (No physical binding)
Paper Type
Digital Format:
PDF – universally compatible digital document format.
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.5L V6 DOHC 24-Valve (6VD1)
Performance
Horsepower Estimated:
Approximately 215 hp @ 5400 rpm (for 1999-2001 models)
Torque Estimated:
Approximately 230 lb-ft @ 3000 rpm (for 1999-2001 models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection.
Cooling System
Coolant Type:
Ethylene Glycol based (refer to manual for specific OEM or equivalent specification like Dex-Cool or similar long-life coolant).
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transmission (likely the most common for export markets).
Optional
Transmission Type Optional:
While primarily automatic, manual transmission availability might have existed in specific markets or niche configurations, but generally uncommon.
Features
Drive System:
Intelligent All-Wheel Drive (AWD) system, often with driver-selectable modes (e.g., 2WD High, 4WD High, 4WD Low).
Fluid Specifications
Automatic Transmission Fluid Spec:
Dexron III or equivalent (refer to manual for exact specification and part number, e.g., Isuzu Genuine ATF Dexron III-H).
📐 Dimensions
Exterior
Wheelbase Mm:
Approximately 2,761 mm (108.7 inches)
Overall Length Mm:
Approximately 4,095 mm (161.2 inches)
Overall Width Mm:
Approximately 1,870 mm (73.6 inches)
Overall Height Mm:
Approximately 1,630 mm (64.2 inches)
Weights
Curb Weight Kg:
Approximately 1,800 - 1,900 kg (4,000 - 4,200 lbs), depending on configuration.
Towing Capacity Kg:
Typically around 1,000-1,500 kg (2,200-3,300 lbs), check local regulations and manual for exact figures.
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Likely not rated or minimally rated under the contemporary NHTSA system for all specific tests. Consult external databases if available.
Active Features
Traction Control:
Standard on most models, working in conjunction with the AWD system.
ABS:
Anti-lock Braking System (ABS) is standard on all models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags might have been optional.
Seatbelts:
Three-point seatbelts for all occupants with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory equipped with a radio/cassette player or CD player. Speaker configuration varies by trim level. Features like amplifier and subwoofer might be present on higher trims.
Driver Assistance
Cruise Control:
Standard on most North American models.
Connectivity
Auxiliary Input:
Unlikely to have factory auxiliary audio inputs or Bluetooth connectivity; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, whichever comes first. Always consult manual for precise intervals and conditions.
Engine Coolant Interval:
Initial flush/replacement at 105,000 miles, then every 60,000 miles thereafter (using long-life coolant). Refer to manual for exact intervals.
Transmission Fluid Interval:
Typically every 30,000 - 60,000 miles, depending on driving conditions. Manual provides specific guidelines.
Fluid Specifications
Engine Oil Specification:
API Service SG, SH, SJ or ILSAC GF-2 or higher. Viscosity: SAE 5W-30 is generally recommended for a wide range of temperatures. Consult manual for specific API/ILSAC ratings.
Engine Oil Capacity Liters:
Approximately 4.3 liters (4.5 US quarts) with filter change. Confirm with manual.
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual for specific designation).
Known Issues
Common Wear Items:
CV joints (due to unique suspension/drive configuration), front suspension bushings, catalytic converter issues, potential for exhaust manifold cracks.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues can arise, often related to grounding points or aging wiring harnesses. The wiring diagrams in the manual are crucial for these diagnostics.
📚 Vehicle History
Brand Heritage
Brand Focus:
Isuzu is historically known for its robust trucks, commercial vehicles, and SUVs, often emphasizing durability and off-road capability.
Model Evolution
Design Inspiration:
The VehiCROSS was a concept vehicle that moved into production, known for its unique, polarizing, and rugged styling. Based on the Isuzu Trooper platform.
Production
Production Location:
Primarily manufactured in Japan.
Production Span:
Globally, production ran from 1997 (Japan) to 2001 (North America). This manual specifically covers the North American production years.
🏆 Awards & Recognition
Recognitions
Vehicle Design Award:
The VehiCROSS received critical acclaim and awards for its radical design, often cited as a cult classic or design icon. While specific awards might vary, its uniqueness was widely recognized.
Ratings
Off Road Capability Rating:
Highly regarded for its off-road prowess due to its short wheelbase, robust AWD system, good ground clearance, and sophisticated suspension design for its class.
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