Positioning:
Essential resource for owners and technicians of the Iveco Daily 3 (1999-2006) seeking comprehensive and affordable repair information.
Advantage:
Provides factory-level data at a fraction of the cost of traditional paper manuals, with the convenience of digital access and printing.
Features:
Complete coverage of all styles, extensive troubleshooting, detailed diagrams, DIY-friendly instructions, cost savings.
Documentation Style:
Clear, sequential instructions supported by hundreds of photographs and illustrations, making complex procedures understandable.
Primary Coverage:
Comprehensive service, repair, and maintenance for all styles of the Iveco Daily 3 (1999-2006).
Secondary Coverage:
Troubleshooting, diagnostics, wiring diagrams, and detailed component repair.
Estimated Pages:
Hundreds (specific count not provided, but described as extensive)
Type:
Official Full Factory Service Repair Workshop Manual
Accessibility:
Printable, viewable on PC, laptops, smartphones, tablets, and via web browser.
License Type:
No expiry dates, perpetual access.
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel System, Fuel Injection, Cooling System, Emission System, Engine Control System.
Chassis:
Brake System, Suspension, Steering, Differential/Drive Axle, Chassis/Body.
Electrical And Comfort:
Wiring Diagram, Electrical System, Heater/Air Conditioning, Interior, Restraint System.
Bodywork And Chassis:
Body panel repair, door mechanisms, tailgate/rear door systems, chassis frame inspection and repair, mounting points.
Steering And Suspension:
Components such as steering rack, tie rods, ball joints, shock absorbers, springs, and bushings.
Maintenance:
General Maintenance, Periodic Lubrication, Service Intervals.
Repair And Diagnostics:
Troubleshooting, detailed step-by-step repair instructions based on complete disassembly, component replacement.
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, overhaul, and reassembly, including torque specifications and clearances.
Transmission Rebuild:
Step-by-step guide for manual transmission disassembly, component replacement, and reassembly, along with correct fluid filling.
Wheel Alignment:
Specifications and procedures for wheel alignment, essential for tire wear and vehicle handling.
Depth:
Complete factory-level detail, suitable for both DIY enthusiasts and experienced mechanics, includes hundreds of photos and illustrations.
Diagnostic Tools:
While not explicitly stating diagnostic tool requirements, the detailed troubleshooting sections imply the use of standard automotive diagnostic equipment and manual inspection methods.
Torque Specifications:
Detailed torque specifications for all critical fasteners, bolts, and nuts across various systems.
Engine Options:
Multiple diesel engine variants were available during this generation (e.g., 2.8L SOFIM, 2.3L SOFIM, 3.0L F1A). Specific details for each variant would be within the manual.
Horsepower Range:
Typically ranged from approximately 80 hp to 130 hp, depending on the specific engine and turbocharging.
Torque Range:
Varies by engine, but generally strong low-end torque characteristic of diesel engines used in light commercial vehicles.
Injection Type:
Commonly featured direct injection, with some variants utilizing advanced common rail systems for improved efficiency and emissions.
Timing Belt Replacement:
Specific intervals vary by engine type, but typically in the range of 80,000-120,000 km or 4-5 years. The manual will detail the exact procedure and interval for each engine.
Glow Plugs:
Diagnosis and replacement procedures for glow plugs, essential for cold-start performance in diesel engines.
Transmission Type Standard:
Manual transmission (typically 5-speed or 6-speed) was standard on most models.
Transmission Type Optional:
Some models may have been available with automated manual transmissions (e.g., Agile).
Clutch Type:
Hydraulically actuated single dry plate clutch.
Gear Ratios:
Specific gear ratios for each transmission variant are crucial for performance and economy and will be detailed in the manual.
Transmission Fluid Type:
Manual gearbox oil, specific API GL-4 or GL-5 grade depending on the gearbox manufacturer (e.g., ZF, Iveco). Manual will specify exact type and capacity.
Body Styles:
Panel van, chassis cab, crew cab, minibus, dropside truck, tipper.
Wheelbase:
Multiple wheelbase options were available to suit different body configurations and load capacities.
Gvwr:
Gross Vehicle Weight Rating varied significantly based on configuration, typically ranging from 3.5 to 7.0 tonnes.
Crash Testing:
As a light commercial vehicle, formal Euro NCAP ratings might not be directly comparable to passenger cars; however, safety features would be detailed in the manual.
Braking Systems:
Front disc brakes, rear drum or disc brakes depending on GVWR and configuration. ABS was often an option or standard on higher GVWR models.
Lighting Systems:
Service and troubleshooting for headlights, taillights, turn signals, and interior lighting.
Restraint Systems:
Seat belts (pre-tensioners may be present on some models), driver's airbag was often standard or optional.
Audio Systems:
Basic AM/FM radio with CD player was common. Higher trims might offer enhanced audio or auxiliary inputs.
Dashboard Indicators:
Explanation and troubleshooting of dashboard warning lights and indicators, crucial for monitoring vehicle health.
ABS:
Anti-lock Braking System was an available option or standard on certain configurations for enhanced braking control.
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature of this manual, crucial for diagnosing electrical faults.
Oil Change Interval:
Typically 15,000-20,000 km or 12 months, depending on usage and engine type. Manual will specify precise interval and oil grade.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on operating conditions. Manual provides specific guidance.
Fuel Filter Replacement:
Recommended every 30,000-40,000 km or as needed. Critical for common rail systems. Manual specifies exact part and interval.
Engine Oil Grade:
Specific grades like SAE 5W-30 or 5W-40 (synthetic or semi-synthetic) adhering to ACEA specifications (e.g., ACEA B3/B4 or C3 for DPF equipped engines). Manual provides exact specifications and API ratings.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a long-life formulation (e.g., OAT - Organic Acid Technology). Manual specifies the correct type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on the system specification. Manual will specify the exact type required for optimal braking performance.
Power Steering Fluid:
Specific hydraulic fluid for power steering systems, often ATF or a dedicated power steering fluid. Manual will provide correct specification.
Common Wear Items:
Given the commercial nature, common wear items might include clutch components, brake pads/discs, suspension bushings, and potentially turbocharger wear on high-mileage units. Electrical connectors and bodywork corrosion can also be considerations.
Engine Specifics:
SOFIM engines are generally robust, but maintenance of injection system, turbocharger, and EGR (if equipped) is critical. Manual provides diagnostic procedures for common faults.
Manufacturer:
Iveco (Industrial Vehicles Corporation) is an Italian manufacturer of commercial vehicles, buses, and specialty vehicles, part of the CNH Industrial group.
Generation Context:
The Daily 3 represented a significant update to the Iveco Daily platform, introducing more modern styling and improved powertrains for the era.
Manufacturing Locations:
Iveco operates numerous manufacturing facilities globally, with key Daily production likely centered in Italy and other European plants.
