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Iveco DAILY 35 C 13 2000-2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Iveco Model: Daily Model Variant: 35 C 13 Generation Model Years Covered: 2000-2006 Codes Chassis Code: Likely includes various coded variants based on GVW and...
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Iveco DAILY 35 C 13 2000-2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Daily
Model Variant:
35 C 13
Generation
Model Years Covered:
2000-2006
Codes
Chassis Code:
Likely includes various coded variants based on GVW and wheelbase (e.g., 35S, 35C, variations in wheelbase and roof height, specific axle ratios are not explicitly detailed but are covered within the manual).
👋 Introduction
Market Position
Vehicle Class:
Light commercial vehicle (LCV), often used for cargo transport, van conversions, and specialized utility applications. Positioned as a robust and versatile workhorse in its segment.
Competitive Analysis
Key Competitors:
In its era, the Iveco Daily competed with vehicles like the Mercedes-Benz Sprinter, Ford Transit, Fiat Ducato, Renault Master, and Volkswagen Crafter, offering a blend of durability, payload capacity, and powertrain options.
Key Features
Manual Value Proposition:
Empowers owners and technicians with comprehensive, step-by-step, illustrated repair and maintenance guidance for the Iveco Daily 35 C 13 (2000-2006), enabling cost-effective and efficient vehicle upkeep and repair.
Illustrated Procedures:
The manual emphasizes 'Step by Step illustrated repair procedures', a critical feature for clarity and accuracy in mechanical work.
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Electrical/Electronic System, Heat, Air Conditioning.
Page Count
Estimated Page Count:
Detailed page count not specified, but extensive coverage implies a significant volume for comprehensive repair and maintenance.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Accessibility:
PDF format offers easy navigation, searchability (if text-based PDF), and universal compatibility across devices without installation.
📖 Manual Coverage
Systems Covered
Powertrain:
Covers engine (likely the Iveco 3.0L common rail diesel variants for this model range), clutch, gearbox (manual transmission assumed for the base 'C' designation, though automatic options might exist), propeller shafts, and rear axles.
Chassis And Suspension:
Detailed information on front and rear suspensions (likely leaf spring and shock absorber configurations), front axle, steering system (power steering system details), and brakes (disc and drum configurations are typical for this era and vehicle class).
Body And Electrical:
Includes coverage of bodywork, chassis frame, and the complete electrical/electronic system, including wiring diagrams and component location.
HVAC:
Includes coverage for heat and air conditioning systems, detailing component operation, maintenance, and repair.
Procedures Included
Maintenance:
Routine maintenance procedures such as fluid changes, filter replacements, lubrication, and general upkeep.
Repair And Overhaul:
Step-by-step illustrated repair procedures for major components including engine overhauls, transmission repairs, brake system servicing, suspension and steering component replacement, and electrical system diagnostics.
Troubleshooting:
Diagnostic procedures and fault-finding guides for common issues across all covered systems.
Wiring Schematics:
Detailed electrical system schematics, including component layouts and circuit tracing, are a key part of the manual's coverage for diagnosing electrical issues.
Technical Depth
Depth:
Comprehensive from basic upkeep to advanced repair and diagnostic procedures, suitable for professional mechanics and skilled DIY owners. Includes technical information and schematics.
Diagnostic Tools:
While the manual itself doesn't include tools, it guides users on diagnostic procedures that may require specialized diagnostic equipment (OBD scanners) for electronic systems. It will detail fault codes and interpretations.
📊 Manual Specifications
File Format
Compatibility:
Fully compatible with all Windows Operating Systems; viewable on any smartphone or tablet capable of opening PDF files. Adobe PDF Reader recommended for optimal display of images and graphics.
Zip Extraction:
If delivered as a ZIP file, instructions are provided to use WinRAR or 7-Zip for extraction, ensuring proper access to the PDF files.
Print Quality
Printability:
Pages are easily printable, allowing users to print specific sections or the entire manual as needed.
Binding Type
Binding:
Digital (PDF format) - Not applicable for physical binding.
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Likely the Iveco SOFIM engine family, specifically a variant of the 2.8L 8140.43 engine or a later 3.0L common rail diesel. The '13' in 35 C 13 often denotes engine power in horsepower.
Performance
Horsepower:
Approximately 125-130 HP (for the '13' designation, typical for this model's power output).
Torque:
Torque figures would vary based on the specific engine variant, but typically in the range of 250-300 Nm.
Fuel System
Injection System:
Likely features a common rail direct injection system, or possibly a sophisticated rotary or in-line injection pump system depending on the exact engine variant within the 2000-2006 timeframe.
Engine Layout
Configuration:
Inline 4-cylinder diesel engine.
Displacement:
Likely 2.8 liters (2798 cc) or 3.0 liters (2998 cc) depending on the specific engine code within the 2000-2006 production years.
Turbocharging:
Most diesel engines in this class and era are turbocharged, often with intercooling. The manual would detail the turbocharger system's maintenance and repair.
🔧 Transmission
Standard
Transmission Type:
Manual transmission is standard for the 'C' designation and common in LCVs of this period. Likely a 5-speed or 6-speed manual gearbox.
Optional
Optional Transmission:
Automatic transmission options may have been available on certain configurations or as an optional extra.
Features
Gearbox Codes:
Specific gearbox model numbers (e.g., ZF or Iveco proprietary) would be detailed in the manual for rebuild and maintenance.
Clutch Operation:
Details on hydraulic clutch actuation systems, clutch plate replacement, and flywheel servicing.
📐 Dimensions
Exterior
Wheelbase Options:
The '35 C 13' indicates a Gross Vehicle Weight (GVW) of 3.5 tonnes. The 'C' typically denotes a chassis with standard wheelbase, but various wheelbase options and configurations (e.g., dual cab, chassis cab) were available and would be detailed in the manual.
Weights
Gvw:
3.5 tonnes (3500 kg) - typical for this class of commercial vehicle, allowing for operation with a standard car license in many regions.
🛡️ Safety Features
Ratings
Crash Test Results:
Specific crash test ratings for this model year range are not publicly aggregated in a standardized way for LCVs of this era as they are for passenger cars. However, the manual would cover safety systems like ABS and potential airbag systems.
Active Features
Braking System:
Includes details on Anti-lock Braking System (ABS) which was becoming standard or a common option during this period.
Passive Features
Restraint Systems:
Seatbelt systems, and potentially driver/passenger airbags depending on the specific trim and options. Manual would detail their operation and replacement.
💡 Technology Features
Infotainment
Audio System:
Base models typically featured AM/FM radio with CD player. Higher trims might have had more advanced stereo systems. The manual would cover installation, repair, and troubleshooting of the infotainment system.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) availability is covered, detailing its operation and diagnostic procedures.
Connectivity
Wiring Diagrams:
Comprehensive electrical and electronic system coverage includes detailed wiring diagrams essential for diagnosing and repairing any electrical faults or for aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical intervals for diesel engines of this era would be around 10,000 to 20,000 km or 12 months, whichever comes first. The manual would provide precise intervals and recommended oil types.
Brake Fluid Change:
Recommended brake fluid replacement intervals (typically every 2 years) would be specified, along with the correct DOT fluid type (e.g., DOT 4).
Fluid Specifications
Engine Oil:
Likely API CI-4 or ACEA E5/E7 specifications for diesel engine oil, with viscosity grades such as 10W-40 or 15W-40. Manual would specify exact OEM recommendations.
Coolant:
Ethylene glycol-based coolant with appropriate anti-corrosion additives. Manual would specify the correct type and mix ratio (e.g., 50/50).
Transmission Fluid:
Manual transmission gear oil meeting API GL-4 or GL-5 specifications, with specific viscosity grades. Manual would detail type and capacity.
Known Issues
Common Problems:
While the manual covers all aspects, common issues for LCVs of this age can include DPF regeneration issues (if fitted), EGR valve problems, suspension wear (especially on rear leaf springs), brake component wear, and electrical gremlins if not properly maintained. The manual provides solutions for all these.
Filter Part Numbers
Oil Filter:
Specific part numbers for oil, air, fuel, and cabin filters would be found in the manual or cross-referenced for common aftermarket suppliers (e.g., Mann-Filter, Bosch).
Tire Pressure
Recommended Pressures:
Tire pressure specifications vary based on load and tire size, typically found on a sticker in the driver's doorjamb or within the manual. The manual covers wheel and tire servicing.
📚 Vehicle History
Brand Heritage
Iveco Legacy:
Iveco (Industrial Vehicles Corporation) has a long history in commercial vehicle manufacturing, stemming from Fiat's commercial vehicle division. The Daily is a cornerstone of their light commercial vehicle range, known for its robustness and adaptability.
Model Evolution
Daily Generations:
The 2000-2006 period represents a significant iteration of the Iveco Daily, often referred to as the 'Third Generation' or 'New Daily', which introduced more modern styling, improved ergonomics, and advanced powertrain options compared to its predecessors.
Production
Manufacturing Locations:
Iveco Daily vehicles are manufactured in various plants globally, with significant production bases in Europe, including Italy.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Iveco Daily has historically received numerous 'Van of the Year' awards across various European markets throughout its generations, recognizing its innovation, practicality, and cost-effectiveness in the LCV segment.
📄 Vehicle Specs
Suspension Type
Front Suspension:
Typically independent suspension with torsion bars or coil springs, and shock absorbers. The manual will detail specific designs.
Rear Suspension:
Often features robust leaf spring suspension systems with shock absorbers, designed for load-carrying capacity. Details on axle mounting and spring replacement are included.
Steering System
Type:
Likely hydraulic power steering, with components such as power steering pump, fluid reservoir, steering box/rack, and linkages. The manual covers troubleshooting and repair of the entire system.
Brake System
Front Brakes:
Typically ventilated disc brakes. The manual will cover brake pad and disc replacement, caliper servicing, and brake fluid bleeding.
Rear Brakes:
Likely drum brakes or solid disc brakes, depending on the specific variant and GVW. The manual will detail their maintenance and repair.
Wheels And Tires
Wheel Bolt Pattern:
Standard bolt patterns for commercial vehicles, likely 5x130 or similar heavy-duty configurations. The manual would provide specifications for wheel alignment and mounting.
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