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Iveco DAILY 2006-2012 2.3L F1A & 3.0L F1C Full Repair Manual
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🏷️ Basic Information Identification Make: Iveco Model: Daily Model Years Covered: 2006-2012 Engine Variants Covered: 2.3L F1A Turbodiesel, 3.0L F1C Turbodiesel Codes Engine Code F1A: F1A Engine Code F1C: F1C...
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类型: Truck
厂商:
斯库: 396579
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🏷️ Basic Information
Identification
Make:
Iveco
Model:
Daily
Model Years Covered:
2006-2012
Engine Variants Covered:
2.3L F1A Turbodiesel, 3.0L F1C Turbodiesel
Codes
Engine Code F1A:
F1A
Engine Code F1C:
F1C
👋 Introduction
Market Position
Vehicle Segment:
Light commercial vehicle (LCV) / Van
Target Audience:
Fleet operators, independent garages, DIY mechanics specializing in commercial vehicles
Competitive Analysis
Key Competitors:
Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter
Key Features
Manual Selling Point:
Comprehensive, technician-level detail with visual aids, covering multiple engine variants and extensive systems
Vehicle Selling Point:
Robust and versatile light commercial vehicle known for its load-carrying capacity and durable chassis
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Overhaul, Electrical Schematics, Bodywork
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (presumed based on product description)
Format
Format:
Digital PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component replacement, timing, lubrication, cooling
Engine Assembly:
Detailed reassembly procedures
Engine Flywheel:
Inspection, removal, installation
Timing System:
Timing belt/chain replacement, tensioners, guides, synchronization
Lubrication System:
Oil pump, oil filter, oil cooler, oil pressure diagnostics
Cooling System:
Radiator, water pump, thermostat, hoses, coolant types, pressure testing
Turbocharging System:
Turbocharger inspection, diagnosis, seals, plumbing
Repairs System:
General repair procedures, troubleshooting common faults
Exhaust System:
Muffler, catalytic converter, DPF (if applicable), pipework, sensors
Electronic Injection System:
ECU, injectors, fuel rail pressure, sensors (MAP, MAF, O2, Crank/Cam), glow plugs
Hydraulic System:
Potentially clutch hydraulics or brake hydraulics depending on specific interpretation
Electronic Components:
Diagnosis and testing of various electronic modules and sensors
Egr System:
Exhaust Gas Recirculation valve inspection, cleaning, and replacement
Emission Control:
Catalytic converter, Diesel Particulate Filter (DPF) regeneration and maintenance (if applicable), emission sensors
Clutch System:
Clutch pedal, master cylinder, slave cylinder, clutch disc, pressure plate, release bearing
Transmission 5 Speed:
5-Speed 300 Transmission: Overhaul, gear selection, lubrication
Transmission 6 Speed Od:
6-Speed 400 OD Transmission: Overhaul, gear selection, lubrication
Transmission 6 Speed Aod:
6-Speed 400 AOD Transmission: Overhaul, gear selection, lubrication
Propeller Shaft:
U-joints, balancing, removal, installation
Rear Axle:
Differential inspection, overhaul, oil seals, bearings
Axle And Suspension:
Front and rear suspension components, shocks, springs, bushings, ball joints, wheel bearings
Wheel And Tire:
Tire wear analysis, rotation, balancing, wheel alignment specifications
Steering System:
Steering column, tie rods, steering knuckles
Power Steering:
Power steering pump, fluid, lines, steering rack/box
Steering Gear Control:
Steering linkages, power steering control modules (if applicable)
Brake System:
Brake pedal, master cylinder, brake lines, calipers, brake pads, brake discs
ABS System:
ABS control module, wheel speed sensors, hydraulic modulator
Esp System:
Electronic Stability Program (ESP) components, yaw rate sensor, lateral acceleration sensor
Disc And Parking Brake:
Parking brake mechanism, adjustment, operation
Battery System:
Battery specifications, charging system, starter motor
Electric System:
Wiring diagrams, component testing, fuse box layouts
Instrument Cluster:
Gauge operation, warning lights, diagnostic indicators
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, general servicing
Bodywork System:
Body panel removal, repair, door mechanisms, interior trim
Air Conditioning And Heating:
HVAC system operation, refrigerant, diagnosis
Control And Safety Device:
Airbags, seatbelts, central locking, immobilizer
Circuit Diagram:
Comprehensive electrical circuit diagrams for all systems
Procedures Included
Diagnostic Procedures:
Troubleshooting guides for common and specific faults, symptom-based diagnosis
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and installation
Maintenance Procedures:
Routine servicing, fluid checks and changes, filter replacements
Overhaul Procedures:
Complete engine and transmission overhaul guides
Calibration Procedures:
Potentially for sensors, electronic modules, or steering components
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds
Diagnostic Capabilities:
Advanced diagnostic information, including fault codes and testing procedures for electronic systems
Visual Aids:
Includes detailed exploded views, pictures, and diagrams for clarity
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy information retrieval
Print Quality
Printable:
Fully printable, allowing users to print selected pages or the entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name F1A:
F1A
Engine Displacement F1A:
2.3 Liters (2287 cc)
Engine Type F1A:
Inline-4 Turbodiesel
Engine Name F1C:
F1C
Engine Displacement F1C:
3.0 Liters (2998 cc)
Engine Type F1C:
Inline-4 Turbodiesel
Performance
Typical Horsepower F1A:
Around 100-125 HP (varies by specific model and tuning)
Typical Torque F1A:
Around 230-270 Nm (varies by specific model and tuning)
Typical Horsepower F1C:
Around 130-170 HP (varies by specific model and tuning)
Typical Torque F1C:
Around 300-350 Nm (varies by specific model and tuning)
Fuel System
Fuel Injection Type:
Common Rail Direct Injection (CRDI)
Emissions Standard:
Euro 4 or Euro 5 (depending on exact year and market)
🔧 Transmission
Standard
Standard Transmission Option:
5-Speed Manual (e.g., 300 series)
Optional
Optional Transmission Options:
6-Speed Manual (e.g., 400 series, including OD and AOD variants)
Features
Transmission Coverage:
Detailed repair and overhaul procedures for specified manual transmissions
📐 Dimensions
Exterior
Vehicle Platform:
Body-on-chassis construction, with various wheelbase and body style options available for the Daily platform
🛡️ Safety Features
Ratings
Safety Ratings Context:
Commercial vehicle safety standards apply; specific Euro NCAP ratings may vary significantly by configuration and year.
Active Features
Active Safety Features Covered:
ABS, ESP (where fitted)
Passive Features
Passive Safety Features Covered:
Airbags, seatbelt pretensioners (system diagnosis and component replacement covered)
💡 Technology Features
Infotainment
Infotainment Coverage:
Basic radio and sound system components covered; advanced infotainment is less likely in this generation of LCV.
Driver Assistance
Driver Assistance Systems:
ABS and ESP are covered. Other advanced driver-assistance systems (ADAS) are generally not expected for this model year.
Connectivity
Connectivity Features:
Limited to basic CAN bus communication for diagnostics and module interaction.
🔧 Maintenance
Service Intervals
General Maintenance Intervals:
Refer to manual for specific intervals; typically includes oil and filter changes every 20,000-30,000 km or 12-24 months. Air filters, fuel filters, and other items have their own schedules.
Fluid Specifications
Engine Oil Specification:
Likely API CJ-4/CK-4 or ACEA E9, SAE 5W-30 or 10W-40 (verify with manual for exact spec and viscosity based on climate and load).
Coolant Specification:
Ethylene glycol-based coolant, typically G12/G12+ or similar OAT (Organic Acid Technology) antifreeze (verify with manual).
Brake Fluid Specification:
DOT 4 (verify with manual).
Transmission Oil Specification Manual:
GL-4 or GL-5 gear oil (specific viscosity and API rating to be confirmed in manual).
Rear Axle Oil Specification:
Hypoid gear oil, typically GL-5 (specific viscosity to be confirmed in manual).
Known Issues
Common Issues F1A F1C:
Potential issues can include turbocharger wear, EGR valve clogging, injector issues (common in modern diesels), and DPF regeneration problems if not maintained. Suspension and clutch wear are also common on high-mileage LCVs.
📚 Vehicle History
Brand Heritage
Iveco Heritage:
Iveco (Industrial Vehicles Corporation) is an Italian manufacturer of commercial and industrial vehicles, with a long history in heavy-duty vehicles and vans.
Model Evolution
Iveco Daily Evolution:
The Iveco Daily is a long-running model line, consistently evolving to meet the demands of the light commercial vehicle sector, emphasizing practicality, durability, and load capacity.
Production
Manufacturing Locations:
Primary manufacturing for Iveco Daily models often occurs in Italy and other global Iveco plants.