🏷️ Basic Information

Make:

Iveco

Model:

Daily

Year:

2002

Platform Code:

2nd Generation (1999-2006)

👋 Introduction

Vehicle Segment:

Light Commercial Vehicle (LCV)

Brand Reputation:

Iveco is a recognized manufacturer of commercial vehicles, known for robustness and utility.

Competitors 2002:

Ford Transit, Mercedes-Benz Sprinter, Renault Master, Fiat Ducato, Volkswagen Transporter

Accessibility:

Instant download allows immediate access to repair information.

Scope:

Covers both general maintenance and in-depth repair procedures.

Usability:

Designed to guide users through complex procedures with clear, step-by-step instructions.

Comparative Advantage:

Provides factory-level knowledge typically not available in general auto parts stores.

📋 Manual Details

Vehicle Coverage:

All Iveco Daily 2002 models

Engine Coverage:

All diesel engine variants for the 2002 model year

Transmission Coverage:

Manual and automated manual transmission variants

Estimated Pages:

Likely extensive, typical for a factory-level repair manual (exact count not specified, but implies comprehensive coverage)

Type:

Repair Service Manual

Purpose:

Professional technicians and advanced DIY mechanics

Language:

English

File Format:

PDF

Digital Delivery:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip

Operating Systems:

All Versions of Windows & Mac

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head, valve train

Engine Fuel System:

Fuel injection system (common rail), fuel pump, injectors, fuel filter, fuel lines

Engine Cooling System:

Radiator, water pump, thermostat, hoses, coolant specifications

Engine Lubrication System:

Oil pump, oil filter, oil specifications, lubrication passages

Engine Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes

Transmission Manual:

Clutch operation, gearbox internal components, shift mechanism, lubrication

Transmission Automated Manual:

Actuator system, control unit, operational parameters (if applicable to this generation)

Drivetrain:

Driveshaft, differential, axle shafts, universal joints

Suspension Front:

Wishbones, springs, shock absorbers, steering knuckles, bushings

Suspension Rear:

Leaf springs, shock absorbers, axle mounting (depending on configuration)

Steering System:

Steering column, steering rack, power steering pump, fluid specifications

Braking System:

Brake calipers, pads, discs, master cylinder, brake lines, brake fluid specifications, parking brake

Electrical System Charging:

Alternator, battery, charging circuit diagnostics

Electrical System Starting:

Starter motor, ignition system (glow plugs), starting circuit

Electrical System Lighting:

Headlights, taillights, interior lighting, bulb types

Electrical System Wiring Diagrams:

Comprehensive electrical schematics for all systems

Body Exterior:

Panel removal/installation, door mechanisms, glass replacement, body panel repair

Body Interior:

Dashboard, seating, trim panels, HVAC controls

Heating Ventilation Air Conditioning:

HVAC system components, refrigerant, operation, troubleshooting

Maintenance Routine:

Oil changes, filter replacements, fluid checks, lubrication points

Disassembly Assembly:

Step-by-step instructions for all major vehicle components and systems

Troubleshooting:

Diagnostic procedures for common faults and symptoms

Repair Procedures:

Detailed instructions for repairing or replacing worn or damaged parts

Cleaning Reinstalling:

Procedures for cleaning components during repair and proper reinstallation

Torque Specifications:

Critical torque values for fasteners during assembly and repair

Depth:

Comprehensive, factory-level detail covering all aspects of repair and maintenance

Target Audience:

Professional technicians, advanced DIY enthusiasts with mechanical aptitude

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable within PDF reader

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT enabled

Binding:

Not Applicable (Digital Download)

Paper Quality:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Engine Type:

Diesel (Common Rail Injection expected for this era)

Common Engines:

Likely F1A or F1C engine families, with displacements around 2.3L and 2.8L, possibly with turbocharging.

Horsepower Range:

Typically 80-125 HP, depending on specific engine variant.

Torque Range:

Significant torque output suitable for commercial loads, likely 200-300 Nm.

Injection System:

Common Rail Direct Injection (CRDI)

Fuel Type:

Diesel

ECU:

Electronic Control Unit (ECU) for fuel injection and engine management. Specific diagnostic protocols (e.g., OBD-II variants) likely covered.

🔧 Transmission

Transmission Type:

Manual Transmission (5-speed and 6-speed variants common)

Transmission Type Optional:

Automated Manual Transmission (e.g., Iveco's 'Agile' system or similar) may be available.

Clutch Type:

Hydraulically actuated single dry plate clutch.

📐 Dimensions

Body Styles:

Panel Van, Chassis Cab, Combi, Dropside

Wheelbase Options:

Multiple wheelbase configurations available to suit different load requirements.

Gvw Range:

Gross Vehicle Weight (GVW) ratings vary significantly, typically from 3.0 to 4.5 tons or higher depending on configuration.

🛡️ Safety Features

Crash Test Data:

Specific crash test ratings for the 2002 model are not universally standardized like passenger cars; manual will cover safety system components.

ABS:

Anti-lock Braking System (ABS) is a common option or standard on many models.

Esp:

Electronic Stability Program (ESP) may have been available as an option on later versions of this generation.

Airbags:

Driver airbag likely standard, passenger airbag optional.

Seatbelts:

Pre-tensioning seatbelts may be featured.

💡 Technology Features

Radio Options:

Basic AM/FM radio with CD player was common, potentially with auxiliary inputs.

Cruise Control:

Cruise control was an available option on higher trims or as an aftermarket fitment.

Diagnostics:

OBD-II compliant diagnostic port for engine and system scanning.

🔧 Maintenance

Oil Change Interval:

Typically 10,000-20,000 km or annually, depending on usage and specific engine oil specification. Manual will provide exact intervals.

Air Filter Interval:

Check at every service, replace as needed or per manual schedule (e.g., 20,000-40,000 km).

Fuel Filter Interval:

Recommended replacement every 20,000-40,000 km, critical for common rail systems.

Transmission Fluid Interval:

Manual: Check level regularly, change fluid typically every 60,000-100,000 km. Automated Manual: Check fluid per manufacturer's specific schedule.

Engine Oil:

Likely API CJ-4 or CK-4 compliant synthetic or semi-synthetic diesel engine oil, viscosity grade 5W-30 or 10W-40 depending on climate. Manual will specify exact ACEA and API ratings.

Coolant:

Ethylene glycol based coolant with long-life additives. Manual will specify the Iveco-approved specification.

Brake Fluid:

DOT 4 or DOT 5.1 brake fluid. Manual will specify the correct type and replacement interval.

Common Problems 2002:

Potential issues can include swirl flap issues (if fitted), EGR valve problems, injector wear, suspension component wear, and electrical gremlins common to older vehicles. The manual is essential for diagnosis.

📚 Vehicle History

Iveco Origins:

Iveco (Industrial Vehicles Corporation) has a long history in commercial vehicle manufacturing, formed in 1975.

Daily Generations:

The 2002 model belongs to the second generation (1999-2006), which saw significant updates in styling and technology over the first generation.

Manufacturing Locations:

Iveco Daily vehicles are produced at various Iveco plants globally.

🏆 Awards & Recognition

Van Of The Year:

The Iveco Daily has won 'International Van of the Year' multiple times, reflecting its respected position in the LCV market, though specific awards for the 2002 model year may vary.