🏷️ Basic Information

Make:

Iveco

Model:

Daily

Generation:

Fifth Generation (1999-2006, though this manual covers a later iteration within the broader Daily family, specifically the Euro 4 era)

Product Name:

Iveco Daily Service Repair Manual Euro 4 2006-2011

👋 Introduction

Vehicle Segment:

Light commercial vehicle (LCV), often referred to as a 'van' or 'chassis cab' in the LCV segment, known for its robust construction and versatility.

Key Competitors:

Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter, Vauxhall Movano.

Versatility:

The Iveco Daily is highly configurable, available in numerous body styles (panel van, crew cab, chassis cab, dropside, tipper) and weight categories, making it suitable for a wide range of commercial applications.

Durability:

Renowned for its body-on-frame construction, which lends itself to heavy-duty applications and robust performance in challenging conditions.

Euro 4 Compliance:

This manual specifically targets vehicles equipped with engines meeting the Euro 4 emissions standard, indicating a focus on diesel particulate filters (DPF), common rail injection, and advanced engine management systems of that era.

📋 Manual Details

Covered Years:

2006, 2007, 2008, 2009, 2010, 2011

Engine Variants Covered:

Euro 4 compliant engine variants (specific engine codes will be detailed within the manual, typically F1A, F1C series)

Chassis Types:

Light commercial vehicle chassis, panel vans, dropsides, chassis cabs, minibuses

Estimated Page Count:

Significant detail expected, likely exceeding 1000 pages based on typical comprehensive service manuals for commercial vehicles.

Manual Type:

Service and Repair Manual

Language:

Likely English, with potential for other European languages depending on the source. Manuals from Iveco often feature multi-language support.

File Format:

PDF

Delivery Method:

Instant Download

Print Capability:

Printable

Software Compatibility:

Windows, Mac

📖 Manual Coverage

Engine:

Detailed diagnostics, repair procedures, component identification, timing, lubrication, cooling systems, emission control systems (Euro 4 specific).

Clutch:

Hydraulic actuation, clutch plate, pressure plate, release bearing, clutch pedal assembly, troubleshooting and replacement.

Gearbox:

Manual and potentially automated manual transmission (e.g., AGile) overhauls, gear selection mechanisms, lubrication, troubleshooting, component replacement.

Propeller Shafts:

U-joints, center bearings, balancing, drive shaft removal and installation.

Rear Axles:

Differential, drive shafts, hub assemblies, bearing replacement, lubrication, torque specifications, axle housing repairs.

Front Axle:

Suspension components, wheel bearings, steering knuckle, hub assembly, brakes mounting, alignment specifications.

Suspensions:

Front and rear suspension systems, shock absorbers, springs (leaf and torsion bar dependent on model), anti-roll bars, bushings, troubleshooting and replacement.

Wheels And Tyres:

Tyre pressure recommendations, rotation schedules, wheel balancing, wheel nut torque specifications, alloy and steel wheel servicing.

Steering System:

Power steering system (hydraulic), steering rack/box, tie rods, steering column, troubleshooting, fluid type and capacity.

Pneumatic System Brakes:

Air brake system components (compressor, dryer, reservoirs, valves), brake boosters, ABS system (if equipped), disc and drum brake servicing, fluid specifications, bleeding procedures.

Bodywork And Chassis Frame:

Chassis frame inspection, body panel repair, door mechanisms, glass replacement, interior trim, corrosion prevention, welding procedures.

Maintenance:

Scheduled maintenance intervals, fluid checks and changes, filter replacement (oil, fuel, air), lubrication points, general inspection procedures.

Electric Electronic System:

Wiring diagrams, battery system, charging system (alternator), starting system (starter motor), lighting, instrument cluster, fuse box layout, ECUs, diagnostic port (OBD-II), common electrical faults and troubleshooting.

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul for all major systems. Includes torque values, special tool requirements, and diagnostic steps.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable), electrical testing methods.

Maintenance Procedures:

Detailed instructions for routine servicing, fluid changes, filter replacements, lubrication, and inspections.

Technical Data:

Specifications for all components, including tolerances, clearances, pressures, voltages, and fluid capacities.

Depth Of Coverage:

Comprehensive, covering from basic maintenance and fluid checks to major component overhauls and in-depth electrical system diagnostics.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Print Resolution:

Designed for clear printing of text and diagrams. Resolution suitable for detailed visual aids.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Family:

Iveco's F1 series (e.g., F1A, F1C) common rail diesel engines. Specific displacement will vary, but common variants include 2.3L and 3.0L.

Horsepower Range:

Typically ranging from 95 hp to 170 hp, depending on the specific engine variant and tuning.

Torque Range:

Torque figures would typically be in the range of 230 Nm to 400 Nm, optimized for load-carrying capacity.

Fuel Injection Type:

Common Rail Direct Injection (CRDI).

Emission Control:

Euro 4 compliant, likely featuring Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), and potentially Diesel Particulate Filter (DPF).

Oil Type Specification:

Likely API CJ-4 or ACEA C2/C3 compliant low-ash engine oil for Euro 4 diesels with DPF. Specific viscosity (e.g., 5W-30 or 10W-40) will be detailed in the manual.

🔧 Transmission

Transmission Type:

Typically a 6-speed manual transmission as standard. Variants may include a 5-speed manual.

Optional Transmission Type:

Optional Automated Manual Transmission (e.g., Iveco AGile) might be available on some configurations.

Gear Ratios:

Specific gear ratios for each forward gear and reverse will be provided in the manual, crucial for performance and fuel economy tuning.

Gearbox Oil Specification:

Manual transmission fluid (MTF) specification, likely GL-4 or GL-5 depending on the gearbox. Capacity will also be listed.

📐 Dimensions

Wheelbase Options:

Multiple wheelbase options available (e.g., 3000mm, 3400mm, 4350mm, 5100mm) depending on model variant and application.

Overall Length Options:

Varies significantly based on body style and wheelbase, from short panel vans to extended chassis cabs.

Cargo Volume Options:

Panel van variants offer a wide range of cargo volumes, from approximately 7.5 m³ up to 17 m³ or more for longer wheelbase versions.

Gross Vehicle Weight Rating Gvw:

Ranges typically from 3.5 tonnes (requiring a standard car license in many regions) up to 7.0 tonnes for heavier duty models.

Payload Capacity Options:

Payload capacity varies greatly with GVW and body configuration, from around 1,000 kg to over 4,000 kg.

🛡️ Safety Features

Crash Test Ratings:

While Euro NCAP ratings for commercial vehicles can differ from passenger cars, the Daily typically aims for good occupant protection within its class. Specific ratings would be model-dependent.

Braking Systems:

Standard ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially ESC (Electronic Stability Control) on later Euro 4 models.

Traction Control:

ASR (Anti-Slip Regulation) often available or standard on higher-spec models.

Airbags:

Driver airbag typically standard. Passenger and side airbags may be optional depending on trim level and configuration.

Seatbelts:

Three-point seatbelts with pre-tensioners.

💡 Technology Features

Audio Systems:

Basic audio systems with CD/MP3 players, radio, and potentially Bluetooth connectivity. Higher trims may feature more advanced infotainment units with navigation.

Cruise Control:

Available as an option or standard on higher trim levels for improved long-distance driving comfort and fuel economy.

Parking Aids:

Rear parking sensors may be available on some models.

Diagnostic Port:

OBD-II (On-Board Diagnostics II) compliant, typically located under the dashboard, allowing for electronic diagnostic tool connection.

🔧 Maintenance

Oil Change Interval:

Typically every 20,000 to 30,000 km or annually, whichever comes first, depending on usage and oil specification. The manual will provide precise intervals.

Air Filter Replacement:

Recommended replacement intervals based on mileage or operating conditions (e.g., dusty environments). Usually around 30,000-60,000 km.

Fuel Filter Replacement:

Crucial for diesel engines. Intervals typically between 30,000-50,000 km. The manual will specify the correct type and replacement procedure, especially for Euro 4 systems.

Coolant Type:

Antifreeze/coolant, typically a long-life silicate-free or OAT (Organic Acid Technology) based coolant. The manual will specify the Iveco-approved additive and mixture ratio.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid, depending on the system specification. Must be replaced periodically (e.g., every 2 years) to maintain performance.

Common Wear Items:

Brake pads and discs, clutch components, suspension bushings, front wheel bearings, and potential DPF regeneration issues (if equipped) are common wear items in LCVs.

Euro 4 Emissions Considerations:

DPF clogging, EGR valve issues, and injector problems can occur if maintenance is neglected or if the vehicle is primarily used for short-distance urban driving.

📚 Vehicle History

Iveco Background:

Iveco (Industrial Vehicles Corporation) is an Italian multinational corporation headquartered in Turin, Italy, specializing in a wide range of light, medium and heavy commercial vehicles.

Daily Lineage:

The Iveco Daily has been in production since 1978, evolving through multiple generations. This manual covers a specific iteration focusing on the Euro 4 emissions standard, representing a significant technological update in engine management and emissions control from earlier models.

Manufacturing Locations:

Iveco Daily vehicles are produced at various Iveco plants globally, with significant production historically in Italy, and also in countries like Brazil, Argentina, China, and Russia.

🏆 Awards & Recognition

Van Of The Year:

The Iveco Daily has received 'International Van of the Year' awards multiple times throughout its history, indicating strong industry recognition for its design, functionality, and innovation in various model years.

Reliability Perception:

Generally perceived as a robust and reliable workhorse in the commercial vehicle sector, particularly suited for demanding tasks.