Jaguar MKVII XK120 Series Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: MKVII XK120 Series Product Type: Complete Workshop Service Repair Manual 👋 Introduction Market Position Segment: Luxury Sports Car, Grand Tourer Competitive Analysis Competitors:...

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Description

🏷️ Basic Information

Identification

Make:

Jaguar

Model:

MKVII XK120 Series

Product Type:

Complete Workshop Service Repair Manual

👋 Introduction

Market Position

Segment:

Luxury Sports Car, Grand Tourer

Competitive Analysis

Competitors:

Aston Martin DB series, Ferrari 212 Inter, Maserati A6GCS/53.

Key Features

Performance:

Renowned for its straight-six engine performance and elegant styling.

Design:

Classic Jaguar lines, often considered one of the most beautiful post-war cars.

Manual Utility:

Empowers owners and independent mechanics to perform all necessary servicing and repairs, saving significant costs.

📋 Manual Details

Coverage Areas

Engine Repair:

Complete coverage of all engine components and repair procedures.

Transmission Repair:

Detailed instructions for manual and automatic transmission servicing and repair.

Electrical System:

Comprehensive diagnosis and repair of wiring harnesses, ignition, lighting, and accessories.

Suspension And Steering:

Repair, adjustment, and alignment procedures for all suspension and steering components.

Brake System:

Service and repair of hydraulic braking systems, including drums, shoes, and hydraulic lines.

Body And Chassis:

Procedures for bodywork, chassis repair, doors, windows, and interior trim.

Fuel System:

Repair and maintenance of carburetors, fuel pumps, and fuel lines.

Cooling System:

Service and repair of radiators, water pumps, and thermostats.

Exhaust System:

Repair and replacement of exhaust manifolds, pipes, and mufflers.

Lubrication System:

Detailed procedures for oil changes, filter replacement, and lubrication points.

Troubleshooting:

Diagnostic guides and common issue resolution for all vehicle systems.

Page Count

Estimated Pages:

N/A (Downloadable, extent depends on printing)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Delivery Format:

Downloadable Digital File

Compatible Devices:

PC, Mac, Tablets, Smartphones

Software Requirements:

Adobe Reader (free)

Quality

Print Quality:

High quality, printable

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (XK series inline-6), Transmission (Moss gearbox, optional Borg-Warner automatic), Drivetrain (rear-wheel drive).

Chassis Systems:

Suspension (independent front, live rear axle), Steering (worm and roller), Brakes (Girling hydraulic drums).

Body And Interior:

Steel chassis, aluminum body panels, interior trim, weatherstripping, glass.

Electrical And Ignition:

Lucas electrical components, ignition system, lighting, instrumentation, wiring diagrams.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, tune-ups, fluid checks.

Component Overhaul:

Engine rebuilds, gearbox rebuilds, differential overhaul, carburetor rebuilding.

Diagnosis And Troubleshooting:

Step-by-step diagnostic procedures for common and complex faults.

Adjustments And Settings:

Valve clearance adjustment, ignition timing, carburettor settings, brake adjustment.

Installation And Replacement:

Replacement of wear items and components, accessory installation.

Technical Depth

Depth:

Comprehensive from basic servicing to complete engine and chassis rebuilds, including detailed diagrams and specifications.

📊 Manual Specifications

File Format

Format:

PDF (Printable)

Print Quality

Resolution:

High resolution for clear images and text.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

XK Series Straight-Six, Dual Overhead Camshaft (DOHC)

Displacement:

3.4 Liters (3442 cc)

Bore X Stroke:

3.0625 x 3.125 inches (77.8 mm x 79.4 mm)

Compression Ratio:

7.5:1 (typical)

Horsepower:

Approx. 160-180 bhp (depending on carburetion and tuning)

Torque:

Approx. 190-200 lb-ft

Performance

Top Speed:

Over 100 mph (160 km/h)

Fuel System

Carburetors:

Twin SU Carburetors (e.g., H4 or HD6)

Fuel Type:

Premium Unleaded Gasoline (Octane rating appropriate for the era, typically leaded or unleaded with additive)

Lubrication System

Oil Capacity:

Approx. 10-12 US Pints (5.7-6.3 Liters) including filter

Ignition System

Manufacturer:

Lucas

Components:

Distributor, Coil, Spark Plugs

🔧 Transmission

Standard

Type:

4-Speed Manual ('Moss' Gearbox)

Optional

Type:

Borg-Warner T85 (3-Speed Automatic with overdrive)

Features

Manual Gear Ratios:

Provided in detail within the manual (specific ratios vary by sub-model/year).

Fluid Specification

Manual Gearbox Oil:

EP 90 Gear Oil (check manual for exact specification and quantity)

Automatic Transmission Fluid:

Type A Automatic Transmission Fluid (check manual for exact specification and quantity)

📐 Dimensions

Exterior

Wheelbase:

Approx. 104 inches (2641 mm)

Overall Length:

Approx. 175 inches (4445 mm)

Overall Width:

Approx. 64 inches (1626 mm)

Overall Height:

Approx. 62 inches (1575 mm)

Weights

Curb Weight:

Approx. 3300-3700 lbs (1497-1678 kg)

🛡️ Safety Features

Ratings

Crash Testing:

No formal crash test ratings available for this era of vehicle.

Active Features

Braking System:

Hydraulic drum brakes on all four wheels.

Passive Features

Seat Belts:

Not standard; often added as an aftermarket feature.

Chassis Construction:

Body-on-frame construction with steel chassis and aluminum body panels.

💡 Technology Features

Infotainment

Audio System:

Original radio (typically Lucas) or period-appropriate aftermarket unit.

Driver Assistance

Not equipped.

Connectivity

Bluetooth:

Not equipped.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 6 months (recommended for vintage vehicles).

Tune Up Interval:

Annually or every 6,000 miles.

Valve Adjustment Interval:

Every 10,000-12,000 miles or annually.

Fluid Specifications

Coolant:

Distilled water and ethylene glycol anti-freeze (50/50 mix, check manual for specific type).

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid (check manual for specific type and capacity)

Grease:

Lithium-based grease for various lubrication points.

Known Issues

Carburetion Tuning:

SU carburetors require regular adjustment and synchronization.

Oil Leaks:

Common in older vehicles due to seal and gasket degradation; manual provides gasket replacement procedures.

Electrical Contacts:

Corrosion and wear on Lucas electrical components can lead to intermittent faults.

Overheating:

Can occur if cooling system (radiator, water pump) is not properly maintained.

Filter Part Numbers

Oil Filter:

e.g., Fram PH2, Wix 51085 (cross-reference required for exact fitment).

Air Filter:

Specific to SU carburetor type (e.g., K&N or original paper element replacement).

📚 Vehicle History

Brand Heritage

Foundation:

Jaguar Cars founded by Sir William Lyons and William Walmsley.

Model Evolution

Predecessor:

XK120 (introduced 1948) paved the way for the XK chassis.

Mk Vii Introduction:

Introduced in 1951, an evolution of the XK line with a longer wheelbase and improved luxury.

Production

Production Years:

1951-1956

Manufacturing Location:

Coventry, England

Notable Achievements:

Successful in motorsports, including class wins at Le Mans (XK120 C-Type derived from road cars).

🏆 Awards & Recognition

Recognitions

Critical Acclaim:

Widely praised for its performance, handling, and elegant styling by automotive journalists of its era.

Ratings

Collector Value:

Highly collectible classic car, maintaining strong value in the market.

Certifications

Historic Vehicle:

Eligible for historic vehicle registration and events globally.