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JAGUAR XJS RANGE Service Repair Manual 1992 1993 1994 1995 1996

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🏷️ Basic Information Identification Make: Jaguar Model: XJS Generation Generation: XJ-S Facelift (XJ41/XJ42 Series) Codes Production Years Covered: 1992, 1993, 1994, 1995, 1996 👋 Introduction Market Position Market Position: Luxury...
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JAGUAR XJS RANGE Service Repair Manual 1992 1993 1994 1995 1996
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJS
Generation
Generation:
XJ-S Facelift (XJ41/XJ42 Series)
Codes
Production Years Covered:
1992, 1993, 1994, 1995, 1996
👋 Introduction
Market Position
Market Position:
Luxury grand tourer with emphasis on performance, comfort, and distinctive styling.
Competitive Analysis
Competitive Analysis:
Competed against other luxury grand tourers and performance coupes of its era, such as the BMW 8 Series, Mercedes-Benz SL, and Porsche 928.
Key Features
Key Features:
Powerful V12 engine option, sophisticated ride and handling, opulent interior, iconic Jaguar styling, rear-wheel drive.
Styling Emphasis:
Designed by Malcolm Sayer, the XJS features a long bonnet, short deck, and distinctive rear styling that evolved into a more integrated and aerodynamic design by the facelifted models.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete vehicle repair and maintenance for Jaguar XJS Range
Coverage Completeness:
Explicitly stated as 'every single detail on your car,' indicating a high level of completeness.
Page Count
Page Count:
Not Specified (Implied comprehensive, likely extensive)
Manual Type
Manual Type:
Factory Service & Repair Manual
Language
Language:
English
Format
Format:
PDF
Software Requirements:
Requires Adobe PDF Reader and WinZip for extraction and viewing.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, Bodywork, HVAC, Interior Components, Diagnostics, Troubleshooting
Electrical System Coverage:
Comprehensive coverage of all electrical components, including lighting, ignition, starting, charging, engine control unit (ECU), fuel injection system, instruments, climate control, power windows, mirrors, and audio systems. Includes detailed wiring schematics.
Procedures Included
Procedures Included:
Routine maintenance, lubrication, engine overhaul, transmission service and repair, brake system overhaul, electrical system diagnostics and repair, body panel repair and replacement, suspension and steering component replacement, cooling system flushing and repair, fuel injection system servicing, HVAC system repair, diagnostic procedures, component testing, wiring schematic interpretation
Engine Repair Procedures:
Detailed procedures for engine assembly/disassembly, piston ring replacement, bearing checks, valve adjustment, cylinder head removal and installation, timing chain/belt replacement, and component testing for both the inline-six and V12 engines.
Brakes Repair Procedures:
Detailed procedures for brake pad and rotor replacement, caliper overhaul, brake line replacement, ABS system troubleshooting and repair, and brake fluid bleeding.
Suspension Steering Repair:
Instructions for replacing ball joints, tie rod ends, shock absorbers, springs, bushings, and power steering rack or pump.
Bodywork Repair:
Covers repair and replacement of body panels, trim, glass, and related components.
Technical Depth
Technical Depth:
Factory-level diagnostic, repair, and maintenance procedures for dealership technicians; suitable for experienced DIY mechanics.
Diagnostic Techniques:
Includes step-by-step diagnostic routines for identifying common faults, using diagnostic trouble codes (DTCs) if applicable, and performing electrical and mechanical tests.
Diagram Illustration Quality:
Includes high-quality diagrams, illustrations, and exploded views for clarity in repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
File Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Download Availability:
Instantly downloadable upon payment confirmation.
Print Quality
Print Quality:
High-resolution, printable pages with zoom-in capability for detailed diagrams and illustrations.
Print Feature:
Allows users to print specific pages or sections as needed, facilitating on-site workshop use.
Binding Type
Binding Type:
Digital (Downloadable)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.0L Jaguar AJ6 Inline-6, 6.0L Jaguar V12 (specifically the AJ16 and later versions of the V12 for these model years)
Performance
Performance Inline 6:
Approx. 245 hp @ 4750 rpm, 285 lb-ft @ 3750 rpm (3.6L, though 4.0L became standard for later years)
Performance V12:
Approx. 308 hp @ 5350 rpm, 373 lb-ft @ 3850 rpm (6.0L V12)
Performance Inline 6 4.0L:
The 4.0L AJ6 engine in later XJS models produced approximately 221 hp (165 kW) and 250 lb-ft (339 Nm) of torque, though specific outputs could vary slightly.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) - Multi-point fuel injection for both Inline-6 and V12 engines.
Engine Codes
Engine Codes Inline 6:
Typically associated with AJ6 designation for the 4.0L engine.
Engine Codes V12:
Likely the 6.0L Jaguar V12 (often referred to by internal designations like XJ12 or specific engine codes relevant to the facelift).
🔧 Transmission
Standard
Transmission Standard:
ZF 4HP22 4-speed automatic transmission
Optional
Transmission Optional:
Rare 5-speed manual transmission (Getrag 265) for some earlier models, but automatic was dominant in 1992-1996.
Features
Transmission Features:
Electronically controlled automatic with 'Sport' and 'Economy' modes.
📐 Dimensions
Exterior
Exterior Length:
Approx. 4,900 mm (192.9 in)
Exterior Width:
Approx. 1,790 mm (70.5 in)
Exterior Height:
Approx. 1,250 mm (49.2 in)
Weights
Weights Curb:
Approx. 1,800 - 2,000 kg (3,968 - 4,409 lbs) depending on engine and options.
Interior
Interior Wheelbase:
Approx. 2,590 mm (102 in)
🛡️ Safety Features
Ratings
Safety Ratings:
No formal crash test ratings available from modern agencies for these specific model years, but equipped with standard safety features for its era.
Active Features
Active Features:
Anti-lock Braking System (ABS), Power-assisted steering.
Passive Features
Passive Features:
Seat belts, reinforced chassis, energy-absorbing steering column, padded interior surfaces.
Passive Features Chassis:
Strong monocoque chassis providing a rigid platform for safety and handling.
💡 Technology Features
Infotainment
Infotainment:
Premium sound system, cassette player, analog gauges, manual climate control (later models may have optional automatic climate control).
Driver Assistance
Driver Assistance:
Limited by era; primary features are ABS and power steering. Cruise control typically standard.
Connectivity
Connectivity:
No modern connectivity features such as Bluetooth or USB ports. Focus on analogue systems.
🔧 Maintenance
Service Intervals
Service Intervals General:
Typical intervals for oil changes: 3,000-5,000 miles. Major services: 15,000-30,000 miles, depending on component. Refer to manual for specific intervals for spark plugs, filters, coolant, transmission fluid, etc.
Service Intervals Transmission Fluid:
Recommended change interval of 30,000-60,000 miles, or as per manufacturer's directive based on driving conditions. Filter replacement also recommended.
Fluid Specifications
Fluid Specifications Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-40, 15W-50) and API classification, often requiring specific formulations for Jaguar engines.
Fluid Specifications Coolant:
Ethylene Glycol based coolant (e.g., Jaguar specific or equivalent).
Fluid Specifications Transmission:
Mobil ATF 7045E or equivalent Dexron II/III specification for the ZF 4HP22 automatic transmission.
Fluid Specifications Brake:
DOT 3 or DOT 4 brake fluid, depending on the specific braking system components. Refer to manual for exact specification.
Fluid Specifications Power Steering:
Specific hydraulic fluid, consult manual for exact specification (often a proprietary Jaguar fluid or equivalent).
Known Issues
Known Issues:
Rust on wheel arches and sills, potential head gasket issues on some V12s, aging electrical connectors, cooling system leaks, suspension wear, fuel injector issues. The manual will detail proper diagnosis and repair for these.
Known Issues Electrical:
Corrosion in wiring harnesses, failing relays, degraded insulation on engine bay wiring, and intermittent issues with switches and sensors are common due to age.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jaguar Cars, known for its legacy of luxurious sports cars and elegant saloons with a strong emphasis on performance and refinement.
Brand Heritage Iconic Models:
Jaguar's history includes iconic models like the E-Type, XK120, Mark II, and the XJ series, establishing a strong brand identity for performance and luxury.
Model Evolution
Model Evolution:
The XJS was introduced in 1975 as the successor to the iconic E-Type. The 1992-1996 models represent the final, facelifted iteration, benefiting from significant upgrades including the larger 6.0L V12 engine and improved handling and refinement over earlier versions. This generation also saw a significant update to the AJ6 inline-six engine.
Model Evolution Facelift Details:
The facelift introduced in 1991 brought revised styling, improved aerodynamics, chassis upgrades, and the introduction of the 6.0L V12 engine, along with a more refined interior and updated electronics for the 1992-1996 models.
Production
Production Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1992-1996 models are not as widely publicized as earlier generations, the XJS was consistently recognized for its styling and luxury GT capabilities.
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