Jeep Cherokee 1994 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1994 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV Jeep Positioning: Renowned for its off-road capability and...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV

Jeep Positioning:

Renowned for its off-road capability and rugged utility.

Competitive Analysis

Competitors 1994:

Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder

Key Features

Chassis Design:

Unibody construction, a pioneering feature for SUVs at the time, offering lighter weight and better on-road manners than body-on-frame competitors.

Powertrain Options:

Popular and robust inline-six engines known for their torque and durability.

Off Road Prowess:

Command-Trac part-time four-wheel-drive system standard on most models.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global (where applicable)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Official Designation:

Jeep Cherokee Service Manual

Language

Language:

English

Format

Format:

Digital (PDF) / Printed

📖 Manual Coverage

Systems Covered

Engine:

4.0L I-6 (242 ci), 2.5L I-4 (150 ci)

Transmission:

AX-15 Manual, AW-4 Automatic, NP231 Transfer Case

Drivetrain:

Dana 30 Front Axle, Chrysler 8.25 Rear Axle (optional)

Suspension:

Leaf Spring Rear, Coil Spring Front

Brakes:

Front Disc, Rear Drum (standard), Rear Disc (optional)

Steering:

Power Steering

Fuel System:

Multi-point Fuel Injection (MPI)

Electrical System:

Charging System, Ignition System, Lighting, Instrumentation, Powertrain Control Module (PCM)

Body And Frame:

Unibody Construction, Body Panels, Doors, Glass, Interior Trim

HVAC:

Air Conditioning, Heating, Ventilation

Diagnostics:

OBD-I Codes, Troubleshooting Flowcharts

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Fluid Checks, Spark Plug Replacement, Belt Tensioning

Engine Repair:

Overhaul, Cylinder Head Removal/Installation, Piston/Ring Replacement, Timing Chain Service

Transmission Repair:

Clutch Service (Manual), Torque Converter Replacement (Automatic), Valve Body Diagnosis, Seal Replacement

Drivetrain Repair:

Axle Shaft Replacement, Differential Service, U-Joint Replacement, Driveshaft Balancing

Brake System Repair:

Brake Pad/Shoe Replacement, Rotor/Drum Machining, Caliper/Wheel Cylinder Rebuild, Bleeding Procedure

Suspension And Steering Repair:

Ball Joint Replacement, Tie Rod End Replacement, Shock/Strut Replacement, Power Steering Pump Service

Electrical System Troubleshooting:

Wiring Diagrams, Component Testing, Fuse/Relay Diagnosis, Sensor Testing

Bodywork And Trim:

Panel Replacement, Door Handle/Lock Mechanism Repair, Interior Trim Removal/Installation, Weatherstripping Service

HVAC System Service:

Refrigerant Charging, Blower Motor Replacement, Heater Core Service, A/C Compressor Diagnosis

Technical Depth

Depth:

Comprehensive Rebuild to Minor Adjustments

Diagnostic Capabilities:

Detailed troubleshooting charts and diagnostic procedures based on symptoms and OBD-I codes.

📊 Manual Specifications

File Format

Digital Quality:

High-resolution, searchable PDF with bookmark navigation.

Print Quality

Print Format:

Professionally printed on durable paper, designed for workshop use.

Binding Type

Binding:

Spiral-bound or perfect-bound for lay-flat usability.

Paper Type

Paper Quality:

Heavyweight, semi-gloss paper resistant to grease and shop grime.

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

242 ci (4.0L) Inline-6 OHV

Bore Stroke 1:

3.875" x 3.375"

Compression Ratio 1:

8.8:1

Horsepower 1:

190 hp @ 4750 rpm

Torque 1:

225 lb-ft @ 3250 rpm

Secondary Engine

Engine Code 2:

150 ci (2.5L) Inline-4 OHV

Bore Stroke 2:

3.875" x 3.375"

Compression Ratio 2:

8.8:1

Horsepower 2:

130 hp @ 4800 rpm

Torque 2:

170 lb-ft @ 2400 rpm

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Oil Specifications

Oil Type 4.0L:

API SN/SP SAE 10W-30 or 10W-40

Oil Capacity 4.0L:

5 US quarts (4.7 liters) with filter

Oil Type 2.5L:

API SN/SP SAE 5W-30 or 10W-30

Oil Capacity 2.5L:

5 US quarts (4.7 liters) with filter

🔧 Transmission

Standard

Transmission Type Standard:

AX-15 5-Speed Manual Transmission

Optional

Transmission Type Optional:

AW-4 4-Speed Automatic Transmission

Transfer Case

Transfer Case:

NP231 Command-Trac (Part-Time 2WD/4WD)

Fluid Specifications Manual

Ax15 Fluid:

GL-3 or GL-4 SAE 75W-90 gear oil

Fluid Specifications Automatic

Aw4 Fluid:

ATF+4 (or equivalent Mopar ATF type 7176)

Features

Aw4 Control:

Electronically controlled, with power/economy shift modes.

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

169.9 inches (4315 mm)

Width:

71.0 inches (1803 mm)

Height:

63.9 inches (1623 mm) (without roof rack)

Weights

Curb Weight Approx:

3300 - 3600 lbs (1497 - 1633 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Approx. 4700 - 4900 lbs (2132 - 2223 kg)

Towing Capacity:

Up to 2000 lbs (907 kg) for 4-cylinder; up to 5000 lbs (2268 kg) for 6-cylinder with proper equipment.

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

4 stars (1994 Model Year Ratings)

NHTSA Passenger Front Impact:

4 stars (1994 Model Year Ratings)

Active Features

Optional Anti-lock Braking System (ABS) on front wheels, rear wheels, or all four wheels.

Passive Features

Airbags:

Driver-side airbag standard.

Seatbelts:

Front: three-point automatic locking retractors. Rear: lap and shoulder belts.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo radio with cassette player. Optional CD player available.

Speakers:

Typically 4 or 6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Available

Power Windows Locks:

Available on higher trim levels

Connectivity

Connectivity Features:

Limited to basic audio inputs; no modern Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type.

Transmission Fluid Change Auto:

Every 30,000 - 60,000 miles (48,000 - 96,000 km)

Transfer Case Fluid Change:

Every 30,000 - 60,000 miles (48,000 - 96,000 km)

Fluid Specifications

Coolant Type:

Mopar Antifreeze/Coolant (ethylene glycol based) or equivalent meeting Chrysler MS-9769 spec (typically green).

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Mopar Power Steering Fluid or equivalent ATF type that meets Chrysler MS-5945F.

Known Issues

Common Issue 1:

Cracked cylinder heads (especially on early 4.0L models, though less prevalent by '94).

Common Issue 2:

Heater core leaks/clogs.

Common Issue 3:

Oil filter adapter housing leaks.

Common Issue 4:

Transmission fluid leaks at cooler lines.

Common Issue 5:

Rust/corrosion on rocker panels, floor pans, and wheel wells, especially in areas with road salt.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Roots in military vehicles dating back to WWII, known for ruggedness and off-road capability.

Model Evolution

Cherokee Introduction:

Introduced in 1984 as the first compact SUV with a unibody construction.

Xj Generation:

This manual covers the second generation (facelift) of the XJ Cherokee, which ran from 1991-2001.

1994 Updates:

The 1994 model year saw minor updates, including revised interior trim and optional driver-side airbag.

Production

Production Location:

Toledo, Ohio, USA

Production Span:

1984-2001

🏆 Awards & Recognition

Recognitions

Off Road Ranking 1990S:

Consistently ranked highly by off-road publications for its capability.

SUV Of The Year Awards:

While specific 1994 'SUV of the Year' awards might be few, the XJ platform was widely recognized for its innovation and longevity.

Certifications

Emissions Compliance:

Meets U.S. EPA emissions standards for 1994.