Jeep CHEROKEE KJ 4X4 (RHD) 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (KJ) Year: 2005 Drive Type: 4X4 Steering Side: Right-Hand Drive (RHD) Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact SUV...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee (KJ)

Year:

Drive Type:

Steering Side:

Right-Hand Drive (RHD)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-road focused utility vehicle.

Target Audience:

Owners and independent repair shops seeking detailed technical information for maintenance and repair of the Jeep Cherokee KJ.

Competitive Analysis

Competitors 2005:

Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Land Rover Freelander.

Key Features Vehicle

Off Road Capability:

Renowned Jeep off-road prowess, available with robust 4x4 systems (Command-Trac, Select-Trac).

Body On Frame:

Traditional body-on-frame construction for durability and off-road strength.

📋 Manual Details

Coverage Areas

Main Coverage:

Comprehensive Service and Repair

Specific Systems:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions

Page Count

Estimated Pages:

Approximately 2000-2500 pages (typical for a full service manual)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnosis, repair, overhaul procedures for 2.4L (EDT), 3.7L (KJ) engines, including timing, fuel injection, cooling, lubrication systems.

Transmission:

Service and repair for NV156/NV247 Command-Trac/Select-Trac NP242 transfer cases, and 42RLE automatic transmission, including valve body, torque converter, and cooler.

Drivetrain:

Front and rear axle service, differentials, driveshafts, CV joints, U-joints, wheel bearings.

Suspension Steering:

Front and rear suspension components (struts, shocks, control arms, linkages), power steering system, steering column, alignment specifications.

Brakes:

Disc brake service (front and rear), ABS system diagnosis and repair, brake fluid specifications, parking brake.

Electrical Electronics:

Wiring diagrams, component locations, fuse and relay information, starting and charging system, lighting, ignition system, instrument cluster, power accessories, immobilizer.

HVAC:

Air conditioning system diagnosis, repair, refrigerant handling, heater core, blower motor, climate controls.

Body Chassis:

Body panel repair, doors, latches, hinges, interior trim, glass, bumpers, frame components, corrosion protection.

Emissions Control:

Catalytic converter, O2 sensors, EGR system, evaporative emission control (EVAP), diagnostic trouble codes (DTCs) related to emissions.

Procedures Included

Diagnostics:

Systematic troubleshooting guides, diagnostic flowcharts, symptom-based troubleshooting.

Maintenance:

Scheduled maintenance intervals, oil change procedures, filter replacement, fluid level checks, lubrication points.

Repair:

Step-by-step repair instructions for all major components and systems, including disassembly and reassembly.

Overhaul:

Complete engine and transmission rebuild procedures.

Specifications:

Torque specifications for all fasteners, clearances, pressures, electrical specifications.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to major component overhauls and advanced diagnostics.

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF with clear text and legible diagrams.

Searchability:

Fully searchable by keywords and component names.

Print Quality

Printable:

Printable pages for convenience during workshop use.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

2.4L DOHC (EDT - PowerTech Inline 4-cylinder)

Engine Code V6:

3.7L SOHC V6 (KJ - PowerTech V6)

Performance 2.4L

Horsepower 2.4L:

150 hp @ 5800 rpm

Torque 2.4L:

169 lb-ft @ 4000 rpm

Performance 3.7L

Horsepower 3.7L:

205 hp @ 5200 rpm

Torque 3.7L:

235 lb-ft @ 4000 rpm

Fuel System

Injection Type:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Cooling

Cooling System:

Pressurized liquid cooling system

Engine Oil

Oil Type 2.4L:

SAE 5W-30 (API Certified)

Oil Type 3.7L:

SAE 5W-30 or 10W-30 (API Certified)

Oil Capacity 2.4L:

4.5 quarts (4.3 liters) with filter

Oil Capacity 3.7L:

5.0 quarts (4.7 liters) with filter

🔧 Transmission

Standard Transmission

Type Gasoline:

5-Speed Manual (NSG370)

Type V6:

4-Speed Automatic (42RLE)

Optional Transmission

Type:

4-Speed Automatic (42RLE) for 2.4L engine

Features

Transfer Case:

NV156 (Command-Trac - Part-Time 4WD) or NV242 (Select-Trac - Full-Time 4WD)

Fluid Specifications Auto

Automatic Transmission Fluid:

ATF+4 (Mopar P/N 05013457GA or equivalent)

Fluid Specifications Manual

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Synthetic Gear Oil

Fluid Capacity Auto

Automatic Transmission Capacity:

Approximately 7.7 quarts (7.3 liters) for refill

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length:

175.0 inches (4445 mm)

Width:

70.9 inches (1801 mm)

Height:

69.1 inches (1755 mm)

Weights

Curb Weight Min:

Approx. 3650 lbs (1656 kg) for 2.4L manual 4x4

Curb Weight Max:

Approx. 3950 lbs (1792 kg) for 3.7L auto 4x4

Towing Capacity:

Up to 2,000 lbs (907 kg) for 2.4L, Up to 3,500 lbs (1588 kg) for 3.7L (with optional tow package)

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

4/5 Stars (2005 Model Year)

NHTSA Front Passenger Impact:

4/5 Stars (2005 Model Year)

NHTSA Side Driver Impact:

4/5 Stars (2005 Model Year)

NHTSA Side Rear Passenger Impact:

4/5 Stars (2005 Model Year)

IIHS Front Offset Crash Test:

Good (2005 Model Year)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags Front:

Driver and front-passenger airbags

Airbags Side:

Optional front-seat side airbags

Seatbelts:

3-point seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional Infinity sound system, Sirius Satellite Radio.

Navigation:

Optional factory navigation system was available on higher trim levels.

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Power Windows Locks:

Standard power windows and door locks on most trims.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval Normal:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Oil Change Interval Severe:

Every 3,000 miles (4,800 km) or 3 months in severe driving conditions.

Service Intervals Filters

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Replace every 15,000-20,000 miles (24,000-32,000 km).

Service Intervals Coolant

Coolant Flush Interval:

First change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km).

Coolant Type:

Chrysler OAT (Orange) Antifreeze/Coolant, or equivalent (Mopar P/N 68048553AA or Mopar P/N 05103536AA)

Service Intervals Transmission

Automatic Transmission Service:

Change fluid and filter every 60,000 miles (96,000 km).

Service Intervals Spark Plugs

Spark Plug Replacement 2.4L:

iridium spark plugs, replace every 100,000 miles (160,000 km).

Spark Plug Replacement 3.7L:

Platinum spark plugs, replace every 100,000 miles (160,000 km).

Known Issues

Common Problem 1:

Oil leaks from valve cover gasket, oil filter housing, and rear main seal.

Common Problem 2:

Cooling system issues, including radiator leaks and thermostat failures.

Common Problem 3:

Front suspension component wear (ball joints, tie rod ends).

Common Problem 4:

Transmission problems, particularly with the 42RLE automatic, including solenoid issues and torque converter clutch shudder.

Common Problem 5:

Cracked exhaust manifolds (especially on 3.7L V6).

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long-standing heritage in rugged, off-road capable vehicles, dating back to its military origins.

Model Evolution

Kj Generation:

The KJ Cherokee, launched for the 2002 model year, replaced the XJ Cherokee. It featured a more rounded, modern design compared to its predecessor but retained body-on-frame construction.

Production

Production Years Kj:

2002-2007

Manufacturing Plant:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Recognition:

Consistently praised for its off-road capability within its class.

Ratings

Edmunds Rating Historical:

Received mixed to positive reviews, often highlighting its value and off-road prowess over refinement.