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2006 Jeep Cherokee/Liberty KJ Service Shop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee / Liberty Model Code: KJ Year: 2006 Codes Vin Character: 6 👋 Introduction Market Position Description: The 2006 Jeep Cherokee/Liberty KJ positioned...
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类型: Car
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2006 Jeep Cherokee/Liberty KJ Service Shop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee / Liberty
Model Code:
KJ
Year:
2006
Codes
Vin Character:
6
👋 Introduction
Market Position
Description:
The 2006 Jeep Cherokee/Liberty KJ positioned itself as a compact SUV with genuine off-road capability, bridging the gap between more car-like crossovers and traditional body-on-frame SUVs. It appealed to buyers seeking utility, versatility, and Jeep's iconic brand image.
Competitive Analysis
Competitors:
Ford Escape, Toyota RAV4, Honda CR-V, Subaru Forester, Nissan Xterra, Chevrolet TrailBlazer.
Key Features
Features:
Available with the capable 3.7L V6 or the efficient 2.8L CRD diesel, optional Selec-Trac (full-time 4WD) and Command-Trac (part-time 4WD) systems, distinct styling, good towing capacity for its class, and a comfortable ride for a compact SUV.
📋 Manual Details
Coverage Areas
Covered Engines:
3.7L V6, 2.8L CRD (Diesel)
Covered Transmissions:
42RLE (4-speed Automatic), NV3550 (5-speed Manual)
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual / Shop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
3.7L PowerTech V6, 2.8L CRD (VM Motori Diesel), including diagnostics, repair, overhaul, fuel, ignition, emissions control
Transmission:
42RLE Automatic (disassembly, assembly, torque converter, valve body, solenoids), NV3550 Manual (clutch, gear sets, shifting mechanisms)
Drivetrain:
Transfer case (NV244, NV247), front and rear axles, differentials, CV joints, driveshafts, hubs
Suspension:
Front independent short-long arm (SLA), rear solid axle, springs, shock absorbers, control arms, stabilizer bars, alignment specifications
Steering:
Power steering system, steering gear, tie rods, steering column
Brakes:
Front vented discs, rear discs (or drums depending on configuration), ABS, EBD, brake system bleeding, pad/rotor replacement, caliper service
Electrical:
Battery, charging system, starting system, ignition system, lighting, wipers, power accessories, fuses, relays, wiring diagrams, diagnostic trouble codes (DTCs), instrument cluster, body control module (BCM)
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant handling
Body:
Body and frame construction, exterior trim, doors, windows, seats, interior trim, bumpers, hood, tailgate
Restraint Systems:
Airbag system diagnostics and replacement, seatbelt service
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement, spark plug replacement, brake fluid flush
Diagnostics:
Troubleshooting guides, fault code diagnosis, live data interpretation, circuit testing
Repair:
Component removal and installation, sub-assembly repair, rebuild procedures for major systems
Overhaul:
Engine, transmission, and differential rebuild procedures with detailed specifications
Specifications:
Torque values, clearances, fluid capacities, electrical component resistance, diagnostic data ranges
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive; covers everything from routine maintenance to complete vehicle teardown and rebuild, including advanced electrical diagnostics and powertrain overhauls.
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Print Quality
Quality:
High-resolution scans/digital creation, clear diagrams and text
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.7L (3701cc) PowerTech V6
Engine 1 Configuration:
SOHC, 90-degree V6
Engine 1 Bore X Stroke:
93.0 mm x 90.8 mm
Engine 1 Compression Ratio:
9.6:1
Engine 1 Horsepower:
215 hp @ 5500 rpm (approx.)
Engine 1 Torque:
235 lb-ft @ 3250 rpm (approx.)
Secondary Engine
Engine 2:
2.8L (2776cc) CRD (Common Rail Diesel) VM Motori
Engine 2 Configuration:
DOHC, 4-cylinder Inline Turbocharged Diesel
Engine 2 Bore X Stroke:
94.0 mm x 100.0 mm
Engine 2 Compression Ratio:
17.5:1
Engine 2 Horsepower:
163 hp @ 3800 rpm (approx.)
Engine 2 Torque:
300 lb-ft @ 1800 rpm (approx.)
Fuel System
Fuel Type:
Unleaded gasoline (3.7L), Diesel fuel (2.8L CRD)
Injection System:
Sequential Multi-Port Fuel Injection (MPI) for 3.7L; Common Rail Direct Injection (CRDI) for 2.8L CRD
🔧 Transmission
Standard
Transmission 1:
42RLE 4-Speed Automatic
Optional
Transmission 2:
NV3550 5-Speed Manual
Features
42Rle Gear Ratios:
1st: 2.804, 2nd: 1.578, 3rd: 1.000, 4th: 0.693, Reverse: 2.120
Nv3550 Gear Ratios:
1st: 4.01, 2nd: 2.31, 3rd: 1.47, 4th: 1.00, 5th: 0.79, Reverse: 3.55
42Rle Fluid Type:
ATF+4 (Mopar)
Nv3550 Fluid Type:
MS-90333 (Manual Transmission Lubricant)
📐 Dimensions
Exterior
Length:
172.3 inches (4376 mm)
Width:
70.5 inches (1791 mm)
Height:
66.0 inches (1676 mm)
Wheelbase:
104.5 inches (2654 mm)
Ground Clearance:
8.1 inches (206 mm) (typical, varies with option)
Interior
Passenger Volume:
94.4 cubic feet (2673 L)
Cargo
Cargo Volume Behind Rear Seat:
37.1 cubic feet (1051 L)
Cargo Volume With Rear Seat Folded:
66.9 cubic feet (1895 L)
Weights
Curb Weight:
3,700 - 4,200 lbs (1678 - 1905 kg) (approx., varies by engine and drivetrain)
Towing Capacity:
Up to 3,500 lbs (1588 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good
NHTSA Front Passenger:
Good
NHTSA Side Driver:
Good
NHTSA Side Rear Passenger:
Good
IIHS Moderate Overlap Front:
Good
Active Features
Traction Control:
Standard (on most models)
Electronic Stability Control:
Standard (ESP)
Anti Lock Brakes:
Standard (ABS)
Brake Assist:
Standard
Electronic Brake Force Distribution:
Standard (EBD)
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side curtain airbags
Seat Belts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Base AM/FM CD player with 4 speakers; optional upgraded Infinity system with subwoofer and additional speakers, optional satellite radio.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard
Tire Pressure Monitoring System:
Optional
Connectivity
Auxiliary Input:
Available on some models/upgraded audio systems.
Remote Keyless Entry:
Standard
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (depending on driving conditions and oil type used).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
3.7L: 100,000 miles (160,000 km) with platinum plugs. 2.8L CRD: Spark plugs not applicable, glow plugs checked as part of diagnostics.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) or 2 years for severe service, 60,000 miles (96,000 km) for normal service.
Transmission Fluid Change Manual:
Every 60,000 miles (96,000 km).
Brake Fluid Flush:
Every 24,000 miles (38,000 km) or 2 years.
Fluid Specifications
Engine Oil 3.7L:
SAE 5W-30, API certified (e.g., MS-6395)
Engine Oil 2.8L Crd:
SAE 5W-40 Synthetic Diesel Engine Oil, ACEA C3 or API CJ-4 compliant.
Coolant:
Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix with distilled water.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent.
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Cracked cylinder heads (3.7L V6 - particularly earlier models), water pump leaks, front differential pinion seal leaks, noisy wheel bearings, exhaust manifold leaks (3.7L), potential turbocharger issues (2.8L CRD), EVAP system faults, ABS sensor failures, transmission solenoid issues (42RLE).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage of producing rugged, off-road capable vehicles dating back to WWII. This legacy influenced the design and marketing of the Liberty/Cherokee.
Model Evolution
Kj Generation:
The KJ generation of the Jeep Liberty (Cherokee in many international markets) was introduced for the 2002 model year as a successor to the Cherokee XJ. It featured a new unibody design and styling cues distinct from its predecessor.
Production
Production Years:
2002-2007
Manufacturing Locations:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Ability:
Consistently recognized for its off-road prowess within the compact SUV segment, often praised for its more traditional SUV platform compared to car-based crossovers.
Value Proposition:
Often cited for offering strong value and capability for its price point.
Certifications
Emissions Compliance:
Meets EPA and CARB emissions standards for the respective model year.
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