Jeep Cherokee XJ 2000 Digital Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 2000 Generation Generation Code: XJ Second Generation Generation Years: 1984-2001 👋 Introduction Market Position Segment: Compact SUV / Off-road oriented...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Generation

Generation Code:

XJ Second Generation

Generation Years:

1984-2001

👋 Introduction

Market Position

Segment:

Compact SUV / Off-road oriented SUV

Target Audience:

Off-road enthusiasts, DIY mechanics, Jeep owners seeking detailed maintenance and repair information.

Competitive Analysis

Competitors 2000:

Toyota RAV4, Honda CR-V, Ford Escape, Subaru Forester

Key Features

Vehicle Strengths:

Off-road capability, legendary solid front axle (XJ), robust powertrain options, compact yet capable size, distinctive styling.

Manual Value Proposition:

Empowers owners to perform extensive maintenance and repairs, reducing reliance on dealerships and improving vehicle longevity.

📋 Manual Details

Coverage Areas

All Systems:

Mechanical:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Exhaust

Electrical:

Wiring Diagrams, Lighting, Ignition, Charging System, Instrumentation, Body Electronics

Body And Frame:

Body Repair, Frame Straightening, Doors, Windows, Interior Trim

Page Count

Estimated Pages:

1500-2000 (estimated for comprehensive digital format)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling

Engine Performance:

Fuel system, ignition system, emissions control, engine diagnostics, ECU operation

Transmission Drivetrain:

Manual transmission (NV3550), Automatic transmission (42RE), Transfer case (NP231), Driveshafts, Axles, Differentials

Suspension Steering:

Front suspension (Solid axle with leaf springs), Rear suspension (Leaf springs), Power steering system, Steering column

Brakes:

Front disc brakes, Rear drum brakes (typically), ABS system (if equipped), Parking brake system

Electrical System:

Battery, charging system, starting system, ignition, lighting, horns, wipers, power windows, power locks, instrument cluster, HVAC controls, audio system

Body And Chassis:

Body panels, doors, hood, tailgate, bumpers, glass, seals, interior trim, seats, floor coverings

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Repair Rebuild:

Engine overhaul, transmission rebuild, axle repair, brake component replacement, suspension overhaul

Troubleshooting:

Diagnostic procedures, symptom analysis, fault code interpretation (OBD-II)

Diagnostics:

Component testing, circuit analysis, scan tool usage

Specifications:

Torque specifications, clearances, fluid capacities, electrical data

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely (dependent on original source scan quality)

Print Quality

Quality:

Digital format allows for on-demand printing of specific pages at high resolution.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4.0L Inline 6-cylinder (High Output OHV, AMC 242)

Engine Code 2:

2.5L Inline 4-cylinder (OHV, AMC Power-Tech)

Performance 4.0L

Horsepower 4.0L:

190 hp @ 4,600 rpm

Torque 4.0L:

220 lb-ft @ 3,000 rpm

Performance 2.5L

Horsepower 2.5L:

114 hp @ 4,500 rpm

Torque 2.5L:

150 lb-ft @ 2,000 rpm

Fuel System

Fuel Delivery:

Multi-port Electronic Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Cooling System

Coolant Type:

Chrysler HOAT (Orange) or equivalent

🔧 Transmission

Standard Transmission

Transmission Type 1:

4-speed Automatic (42RE)

Optional Transmission

Transmission Type 2:

5-speed Manual (NV3550)

Transmission Fluid

Automatic Fluid Type:

ATF+4 (MS-9602)

Manual Fluid Type:

MS-9224 (for NV3550)

Transfer Case

Transfer Case Model:

New Process NP231 Command-Trac (part-time, 2-speed)

Transfer Case Fluid

Transfer Case Fluid Type:

NP231 specific fluid or ATF+4

📐 Dimensions

Exterior Length

Length:

171.3 inches (4351 mm)

Exterior Width

Width:

70.5 inches (1791 mm)

Exterior Height

Height:

63.4 inches (1610 mm)

Wheelbase

Wheelbase:

101.4 inches (2576 mm)

Ground Clearance

Ground Clearance:

Approx. 8.7 inches (221 mm) depending on tire size/suspension

Weights

Curb Weight Min:

Approx. 3,370 lbs (1528 kg)

Curb Weight Max:

Approx. 3,850 lbs (1746 kg)

Cargo Volume

Cargo Behind Rear Seat:

Approx. 33.5 cu ft (948 L)

Cargo With Rear Seat Folded:

Approx. 69.0 cu ft (1954 L)

🛡️ Safety Features

Ratings

NHTSA Driver Front 2000:

Not specifically rated for 2000 model year in easily retrievable format for all trims, but generally good for its era.

IIHS Front 2000:

Good (for the 1993-2001 model years overall, with improvements over time)

Active Features

Optional on many trims, standard on some higher trims.

Passive Features

Airbags:

Driver and Passenger front airbags.

Seatbelts:

Front: 3-point, height adjustable. Rear: 3-point lap and shoulder belts.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette and/or CD player, optional Infinity Gold sound system.

Speakers:

4-6 speaker configurations depending on trim and options.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

OBD Ii:

Equipped with OBD-II diagnostic port for emissions and engine fault code reading.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions.

Service Intervals Filters

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Service Intervals Fluids

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Spec 4.0L:

SAE 10W-30 API SG or higher

Engine Oil Spec 2.5L:

SAE 5W-30 API SG or higher (check manual for exact recommendation for cold climates)

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Cracked cylinder heads on 4.0L engine (especially pre-2000 models, but can occur).

Common Issue 2:

Oil filter adapter housing leaks.

Common Issue 3:

Chrysler ignition switch failure.

Common Issue 4:

Leaf spring 'sags' and rear axle 'bowing'.

Common Issue 5:

Rust accumulation, especially on rocker panels, rear quarter panels, and unibody structure.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep is renowned for its off-road prowess and rugged durability, dating back to WWII.

Model Evolution

Xj Introduction:

The XJ Cherokee was a revolutionary SUV when introduced in 1984, being the first compact SUV and the first unibody SUV.

Xj 2000 Updates:

2000 model year received minor updates, including the NV3550 manual transmission replacing the AX-15.

Production

Production Years Xj:

1984-2001

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Offroad Magazine Title:

Often cited as one of the 'Top 10 Off-Road Vehicles of all time' by various automotive publications.

4X4 Magazine Title:

Consistently ranked highly in 4x4 capability and value for its segment.