🏷️ Basic Information

Make:

Jeep

Model:

Cherokee XJ

Year:

1994

Generation Code:

XJ

Chassis Code:

XJ

👋 Introduction

Vehicle Class:

Compact SUV / Off-Road Vehicle

Key Selling Points:

Ruggedness, off-road capability, durable construction, utilitarian design.

Competitors 1994:

Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet S-10 Blazer.

Body Styles:

2-door and 4-door configurations.

Drivetrain Options:

2WD (RWD) and 4WD (Command-Trac part-time 4WD system).

Value:

Provides essential information for maintaining and repairing the iconic Jeep Cherokee XJ, empowering owners and technicians.

📋 Manual Details

Primary Coverage:

Factory Service Repair

Intended Audience:

Mechanics and DIY enthusiasts

Estimated Page Count:

1000+

Type:

Service Manual / Repair Manual

Language:

English

Format:

Print

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, diagnostics, component testing, timing, lubrication system, cooling system, fuel system (mechanical aspects), emission controls (mechanical aspects).

Engine Electrical:

Ignition system, starting and charging system, fuel injection system (electrical components), sensors, computer controls (ECU/PCM), diagnostic codes.

Transmission:

Manual and Automatic transmission (e.g., AX-5, NP231, AW4, 30RH) - overhaul, adjustments, diagnostics, fluid specifications, torque converter.

Drivetrain:

Transfer case (e.g., NP231) operation, maintenance, and repair; front and rear axle assemblies (Dana 30, Chrysler 8.25); driveshafts, U-joints, differential service.

Suspension:

Front suspension (leaf spring or coil spring depending on 2WD/4WD), rear suspension (leaf spring), shock absorbers, steering linkage, wheel alignment specifications.

Brakes:

Front and rear brake systems (disc/drum configuration), ABS system (if equipped), hydraulic system, parking brake, bleeding procedures.

Steering:

Power steering system, steering column, steering gearbox/rack, tie rods, steering damper (if applicable).

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, emissions controls (EVAP).

Electrical System:

Battery, alternator, starter, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant handling, controls.

Body And Frame:

Body panel removal and installation, interior trim, doors, windows, locks, glass replacement, frame straightening (limited).

Chassis Electrical:

Power windows, power locks, mirrors, horn, wiper systems, instrument cluster.

Maintenance:

Routine scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, belt and hose inspection/replacement.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides for various systems.

Repair:

Step-by-step repair procedures for all major mechanical and electrical components.

Diagnostics:

On-board diagnostics (OBD-I), diagnostic trouble codes (DTCs) and their interpretation.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Depth:

Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Specifications:

Torque specifications, clearances, fluid capacities, resistance values, diagnostic parameters.

📊 Manual Specifications

Digital Format Note:

While the product is listed as 'print', if a digital version is provided, it is typically a searchable PDF.

Print Quality:

Professional printing, clear diagrams and text.

Binding:

Likely a durable bound format for workshop use (e.g., spiral-bound, saddle-stitched, or perfect bound).

Paper Quality:

Durable paper stock, suitable for workshop environments.

⚙️ Engine Specifications

Engine Code 1:

4.0L Inline 6-Cylinder (OHV)

Engine Name 1:

Select-6

Displacement 1:

242 cubic inches (3960 cc)

Horsepower 1:

190 hp @ 4750 rpm

Torque 1:

220 lb-ft @ 3250 rpm

Engine Code 2:

2.5L Inline 4-Cylinder (OHV)

Engine Name 2:

H.O. (High Output)

Displacement 2:

150 cubic inches (2466 cc)

Horsepower 2:

125 hp @ 5000 rpm

Torque 2:

145 lb-ft @ 3500 rpm

Fuel Injection:

Multi-port Fuel Injection (MPI)

ECU PCM:

Engine Control Unit / Powertrain Control Module

Cooling Type:

Pressurized liquid cooling

Oil Capacity 4.0L:

5 US quarts (4.7 Liters) with filter

🔧 Transmission

Standard Transmission Type:

4-Speed Automatic (AW4)

Optional Transmission Type:

5-Speed Manual (AX-5)

Automatic Features:

Electronically controlled, lock-up torque converter

Manual Features:

Overdrive gear

Automatic Transmission Fluid:

ATF+3 (or equivalent)

Manual Transmission Fluid:

API GL-5, SAE 75W-90 gear oil

📐 Dimensions

Wheelbase:

101.4 inches (2576 mm)

Length 4Dr:

174.7 inches (4437 mm)

Width:

70.1 inches (1781 mm)

Height:

63.9 inches (1623 mm)

Cargo Volume Behind Rear Seat:

33.8 cubic feet (0.96 m³)

Cargo Volume With Rear Seat Folded:

71.2 cubic feet (2.02 m³)

Curb Weight Approx:

3300-3600 lbs (1497-1633 kg), depending on configuration

Towing Capacity Max:

Up to 5000 lbs (2268 kg) with proper equipment

🛡️ Safety Features

NHTSA Driver Front Impact Rating:

Not explicitly rated by NHTSA for 1994, but generally considered robust for its class.

IIHS Ratings:

Not rated by IIHS for 1994.

ABS:

Optional Anti-lock Braking System (ABS) on rear wheels or all four wheels.

Airbags:

Driver-side airbag standard, passenger airbag not available.

Seatbelts:

3-point front seat belts, 2-point rear lap belts (rear shoulder belts introduced later in XJ production).

Body Construction:

Unibody construction, renowned for its rigidity.

💡 Technology Features

Audio System:

AM/FM stereo radio with cassette player, optional CD player. Basic speaker systems.

Cruise Control:

Optional

Connectivity Features:

Limited to basic power accessories (windows/locks if equipped).

OBD Standard:

OBD-I compliant with a transition to OBD-II features for '94, requiring specific scan tools.

🔧 Maintenance

Oil Change Interval:

Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, depending on driving conditions and oil type.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (standard vs. platinum).

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years.

Engine Oil Specification:

API SG or SH, SAE 10W-30 (check owner's manual for seasonal variations)

Coolant Specification:

Mopar Antifreeze/Coolant (50/50 mix with distilled water)

Brake Fluid Specification:

DOT 3

Common Issues 1:

Head gasket failure (especially on early 4.0L models, less common on later ones), cracked cylinder heads (less common on '94 but possible), intake manifold gasket leaks (4.0L), rear main seal leaks, radiator failure, water pump leaks.

Common Issues 2:

Axle seal leaks, transfer case chain wear, door panel warping/sagging, rust in rocker panels and rear quarter panels, window regulator failure.

Electrical Gremlins:

Occasional electrical gremlins related to grounds, sensors, or aging wiring harnesses.

Standard Tire Size:

P215/75R15

Bolt Pattern:

5x4.5 inches (5x114.3 mm)

📚 Vehicle History

Jeep Legacy:

Jeep has a long history of producing rugged, capable off-road vehicles dating back to World War II.

Xj Introduction:

The XJ Cherokee was introduced in 1984, revolutionizing the SUV segment as the first mass-produced unibody SUV.

1994 Updates:

The 1994 model year saw significant updates including dual airbags, improved interior ergonomics, revised dashboard, and the introduction of the OBD-II compliant engine management system (though not fully mandated until 1996).

Production Years:

1984-2001 (North America)

Assembly Locations:

Toledo, Ohio, USA; Brampton, Ontario, Canada.

🏆 Awards & Recognition

Jeep Cherokee Xj Reputation:

Widely recognized for its off-road prowess, durability, and iconic status in the SUV market. Often cited in 'best 4x4s' or 'best used SUVs' lists.