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1999 Jeep Cherokee XJ Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Chassis Code: XJ Year: 1999 Codes Vin Prefix: 1J4 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Adventure...
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🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Chassis Code:
XJ
Year:
1999
Codes
Vin Prefix:
1J4
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Vehicle
Target Audience:
Adventure enthusiasts, off-roaders, families seeking a capable and durable vehicle.
Competitive Analysis
Competitors:
Ford Bronco, Toyota 4Runner, Nissan Pathfinder, Chevrolet Blazer.
Key Features
Platform:
Unibody construction, known for its rigidity and lighter weight compared to body-on-frame SUVs.
Powertrain Options:
Renowned 4.0L inline-six engine, capable 4WD systems (Selec-Trac, Command-Trac).
Durability:
Legendary off-road capability and robust construction contributing to long-term durability.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive factory service and repair procedures for the 1999 Jeep Cherokee XJ.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (ZIP containing PDF)
📖 Manual Coverage
Systems Covered
Engine:
All 1999 Jeep Cherokee XJ engine options, including the 4.0L (242 CID) I6 and 2.5L (150 CID) I4.
Transmission:
Service and repair for AX-5 manual transmission, NV3550 manual transmission, and 30/42R/42RE automatic transmission.
Drivetrain:
Front and rear axle service, transfer case (NP231, NP242), differentials, and driveshafts.
Suspension:
Front and rear suspension components, including coil springs, control arms, bushings, shock absorbers, and sway bars.
Brakes:
Front and rear brake systems (disc and drum), ABS operation and diagnosis, parking brake.
Steering:
Power steering system, steering gearbox, steering column, and tie rods.
Electrical:
Complete electrical system diagnosis, wiring diagrams, battery, charging system, starting system, lighting, instruments, and power accessories.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, diagnosis, and refrigerant handling.
Body:
Body and exterior trim, doors, windows, glass, interior trim, seats, and bumpers.
Cooling:
Radiator, cooling fan, water pump, thermostat, and heater core.
Fuel:
Fuel tank, fuel pump, fuel lines, fuel injectors, and evaporative emissions system.
Exhaust:
Exhaust manifold, catalytic converter, mufflers, and exhaust pipes.
Engine Control:
Engine control module (ECM) operation, sensor diagnosis, and emissions controls.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for all major systems.
Repair:
Step-by-step repair instructions for component removal, disassembly, inspection, repair, and reassembly.
Diagnostics:
Detailed diagnostic procedures for engine, transmission, ABS, SRS, and other electronic systems.
Adjustments:
Specifications and procedures for adjustments such as idle speed, parking brake, and clutch.
Specifications:
Torque specifications, clearances, and critical measurements for all repair procedures.
Wiring Diagrams:
Comprehensive color-coded wiring diagrams for all vehicle electrical systems.
Special Tools:
Identification and usage instructions for special tools required for specific repairs.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Scope:
Covers everything from routine maintenance and fluid checks to complete engine and transmission overhauls and complex electrical system diagnosis.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Resolution:
High-resolution scans for clear text and legible diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L (242 CID) OHV V6
Engine 1 Horsepower:
190 hp @ 4600 rpm
Engine 1 Torque:
225 lb-ft @ 3200 rpm
Engine 1 Bore X Stroke:
3.875 in x 3.562 in (98.4 mm x 90.5 mm)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Optional Engine
Engine 2:
2.5L (150 CID) OHV I4 (AMC 150)
Engine 2 Horsepower:
125 hp @ 4800 rpm
Engine 2 Torque:
150 lb-ft @ 3200 rpm
Engine 2 Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Performance
Engine Management:
Chrysler's Powertrain Control Module (PCM).
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
20.0 gallons (75.7 Liters)
🔧 Transmission
Standard
Transmission 1:
42RE 4-Speed Automatic
Optional
Transmission 2:
NV3550 5-Speed Manual
Transmission 3:
AX-5 5-Speed Manual (less common on 1999 models, primarily for 4-cyl)
Features
Transfer Case 1:
NV231 Command-Trac (Part-time 4WD)
Transfer Case 2:
NV242 Selec-Trac (Full-time and Part-time 4WD)
Transmission Fluid Spec Automatic:
ATF+4 (or equivalent)
Transmission Fluid Spec Manual:
Refer to manual for specific GL-4 or GL-5 gear oil recommendations.
📐 Dimensions
Exterior
Length:
169.9 inches (4315 mm)
Width:
71.1 inches (1806 mm)
Height:
64.4 inches (1636 mm)
Wheelbase:
101.4 inches (2576 mm)
Ground Clearance:
8.7 inches (221 mm) (typical)
Weights
Curb Weight Approx:
3500-3800 lbs (1588-1724 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
N/A for this model year, but generally considered good for its class.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on front and rear brakes.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Front and rear seatbelts; driver and front passenger pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player.
Speakers:
Standard 4 or 6 speaker configuration.
Driver Assistance
Cruise Control:
Standard feature on most trims.
Connectivity
Vehicle Speed Sensor:
Used for ABS, speedometer, and transmission control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (using recommended oil type).
Tire Rotation:
Every 5,000 - 7,500 miles
Coolant Flush:
Every 30,000 miles or 2-3 years
Transmission Fluid Change Auto:
Every 30,000 - 60,000 miles (depending on usage)
Fluid Specifications
Engine Oil:
SAE 10W-30 or 10W-40 (check owner's manual for specific ambient temperature ranges); API Certified
Coolant:
50/50 mix of Mopar Antifreeze/Coolant (or equivalent HOAT coolant) and distilled water.
Brake Fluid:
DOT 3
Known Issues
Common Issue 1:
Head gasket failure on 4.0L engine (especially older models, but can occur).
Common Issue 2:
Cracked cylinder heads on 4.0L (less common in later years).
Common Issue 3:
Water pump leaks.
Common Issue 4:
Oil filter adapter housing leaks.
Common Issue 5:
Door panel rust (lower sections).
Common Issue 6:
Power steering pump noise or leaks.
Common Issue 7:
U-joint wear on driveshafts.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Founded on military utility vehicles, Jeep has a long-standing reputation for off-road prowess and durability.
Model Evolution
Xj Introduction:
The XJ Cherokee was introduced in 1984 as a revolutionary compact SUV, pioneering the unibody construction in its class.
Xj 1999 Updates:
The 1999 model year saw minor updates, continuing the successful formula of the XJ platform, including refinements to the powertrain and interior.
Production
Production Years:
1984-2001
Manufacturing Locations:
Various Jeep/Chrysler assembly plants in the United States.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized as one of the most capable and desirable compact SUVs for off-road enthusiasts and rock crawlers.