1995 Jeep Cherokee XJ Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1995 Region: North America 👋 Introduction Market Position Market Position: The 1995 Jeep Cherokee XJ represented a mature...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

Region:

North America

👋 Introduction

Market Position

Market Position:

The 1995 Jeep Cherokee XJ represented a mature and highly capable compact SUV, known for its off-road prowess and rugged durability. This service manual is essential for owners and independent mechanics seeking to maintain and repair this iconic vehicle.

Competitive Analysis

Competitive Analysis:

Competitors in 1995 included vehicles like the Toyota 4Runner, Ford Explorer, and Nissan Pathfinder. The XJ's unibody construction and legendary Selec-Trac and Command-Trac 4WD systems differentiated it, offering a more car-like ride than body-on-frame competitors while retaining significant off-road capability.

Key Features

Key Features:

• Iconic XJ platform known for its compact size and off-road capability.

• Renowned Jeep 4x4 systems (Selec-Trac and Command-Trac).

• Durable and relatively simple mechanical design.

• Strong aftermarket support.

• Versatile for daily driving and off-road adventures.

📋 Manual Details

Coverage

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Page Count:

Approximately 1500+ pages (typical for this era of comprehensive factory manuals)

Coverage Areas:

Comprehensive repair procedures for all aspects of the 1995 Jeep Cherokee XJ

📖 Manual Coverage

Systems

Systems Covered:

• Engine Mechanical

• Engine Fuel System

• Engine Cooling System

• Engine Lubrication System

• Engine Exhaust System

• Ignition System

• Starting System

• Charging System

• Manual Transmission

• Automatic Transmission

• Transfer Case

• Driveshafts and U-Joints

• Front Axle and Differential

• Rear Axle and Differential

• Suspension System (Front & Rear)

• Steering System

• Brake System (Hydraulic & Parking)

• Wheels and Tires

• Body and Frame

• Exterior Trim and Components

• Interior Trim and Components

• Climate Control System (HVAC)

• Electrical System (Wiring Diagrams, Components)

• Instrument Panel and Gauges

• Lighting System

• Audio System

• Safety Systems (Seat Belts, Airbags - if equipped)

Procedures

Procedures Included:

• Scheduled Maintenance

• Troubleshooting and Diagnostics

• Component Removal and Installation

• Overhaul and Rebuilding Procedures

• Torque Specifications

• Fluid Capacities and Specifications

• Electrical Component Testing

• Wiring Diagram Interpretation

• Emissions Control System Service

• Body Panel Repair and Adjustment

• Interior Component Repair

Depth

Technical Depth:

Full Factory Service Level: Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications typically used by dealership technicians.

Diagnostics

Diagnostic Tools Covered:

Covers basic electrical testing using multimeters, troubleshooting charts, and diagnostic procedures specific to the OBD-I system (On-Board Diagnostics, First Generation) utilized in 1995, including connector locations and code retrieval methods.

Rebuilds

Engine Rebuild Depth:

Detailed procedures for engine disassembly, inspection, measurement, component replacement (pistons, rings, bearings, valves, etc.), and reassembly with torque specifications.

Transmission Rebuild Depth:

Comprehensive instructions for automatic and manual transmission disassembly, repair, and reassembly, including torque specifications, clutch pack specifications, and hydraulic circuit testing.

Electrical

Wiring Diagrams Completeness:

Includes detailed, schematics for all major electrical systems, allowing for accurate diagnosis and repair of wiring faults.

📊 Manual Specifications

Physical

File Format:

Print (Original Factory Manual)

Print Quality:

High quality, durable paper stock with clear diagrams and text, typical of OEM service manuals.

Binding Type:

Typically bound with a durable cover, often saddle-stitched or perfect bound for ease of use in a workshop environment.

Digital

Searchable Text:

N/A (Print Format)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

4.0L Inline 6-Cylinder (242 ci) OHV

Performance

Horsepower:

190 hp @ 4,750 rpm (approx.)

Torque:

220 lb-ft @ 3,000 rpm (approx.)

Fuel System

Fuel System:

Multi-Port Fuel Injection (MPI)

Engine Code

Engine Code:

ERH (for 4.0L)

Bore X Stroke

Bore X Stroke:

3.875 in x 3.414 in (98.4 mm x 86.7 mm)

Compression Ratio

Compression Ratio:

8.8:1

Oil Capacity

Oil Capacity:

5.0 US quarts (4.7 L) with filter

Cooling System Capacity

Cooling System Capacity:

11.0 US quarts (10.4 L)

Recommended Oil Type

Recommended Oil Type:

API Certified SAE 10W-30 (or 10W-40 in cooler climates)

Ignition System

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or distributor with single coil depending on specific build date within 1995.

Alternator Output

Alternator Output:

90-117 Amps (typical)

🔧 Transmission

Standard

Standard Transmission:

42RE 4-Speed Automatic Transmission

Optional

Optional Transmission:

AX-15 5-Speed Manual Transmission (less common in later XJs)

Features

Automatic Transmission Fluid Type:

ATF+4 (or equivalent)

Manual Transmission Fluid Type:

GL-3 or GL-4 SAE 75W-90 Synthetic

Transfer Case Options

Transfer Case Options:

• Selec-Trac (NV242): Full-time 4WD with 2WD, 4WD Part-Time, 4WD Full-Time, and 4WD Low.

• Command-Trac (NV231): Part-time 4WD with 2WD, 4WD Part-Time, and 4WD Low.

Transfer Case Fluid

Transfer Case Fluid:

Mopar NV242 Transfer Case Lubricant or Mopar NV231 Transfer Case Lubricant (refer to manual for specific part numbers and type, typically SAE 75W-90)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2,576 mm)

Length:

167.5 inches (4,255 mm)

Width:

70.2 inches (1,783 mm)

Height:

63.5 inches (1,613 mm)

Weights

Curb Weight:

3,300 - 3,600 lbs (1,497 - 1,633 kg) depending on configuration.

Gross Vehicle Weight Rating Gvwr:

4,600 - 4,850 lbs (2,087 - 2,200 kg)

Cargo

Cargo Volume Behind Front Seats:

69.0 cubic feet (1.95 cubic meters)

Cargo Volume Behind Rear Seats:

32.9 cubic feet (0.93 cubic meters)

Suspension Geometry

Front Suspension Type:

Solid Axle with Leaf Springs (leaf spring mounting changed throughout XJ production, but solid front axle is a defining feature).

Rear Suspension Type:

Solid Axle with Leaf Springs

Wheel Specifications

Wheel Bolt Pattern:

5 x 4.5 inches (5 x 114.3 mm)

Standard Tire Size:

P215/75R15

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

Not rated by NHTSA for rollover resistance in the same manner as modern vehicles, but considered stable for its class and era.

Active Features

Active Features:

• Four-wheel Anti-lock Braking System (4W-ABS) - Standard on most 1995 models.

Passive Features

Passive Features:

• Seat belts

• Energy-absorbing steering column

• Reinforced passenger compartment

Airbags

Airbags:

Driver-side airbag standard for 1995 models.

Brake System Details

Front Brakes:

Vented Disc Brakes

Rear Brakes:

Drum Brakes

💡 Technology Features

Infotainment

Infotainment Features:

Typically basic AM/FM stereo with cassette player, optional CD player. Speaker count varies by trim level.

Driver Assistance

Driver Assistance Features:

Limited to standard vehicle safety features; no advanced electronic driver aids common in modern vehicles.

Connectivity

Connectivity Features:

None.

Gauge Cluster

Gauge Cluster Layout:

Includes speedometer, tachometer (on some models), fuel gauge, temperature gauge, oil pressure gauge, and various warning lamps.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 3,000 - 5,000 miles or 6 months (whichever comes first).

Tire Rotation:

Every 5,000 - 7,500 miles.

Engine Coolant Flush:

Every 30,000 - 50,000 miles or 2-3 years.

Transmission Fluid Change Automatic:

Every 30,000 - 60,000 miles, depending on driving conditions.

Spark Plug Replacement:

Typically around 60,000 - 100,000 miles, depending on plug type (original equipment may vary).

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 (or equivalent)

Known Issues

Common Issues:

• Head gasket leaks (especially common on early 4.0L engines, but still possible).

• Cracked cylinder heads (less prevalent in '95 but a known XJ issue).

• Minor oil leaks from valve cover or oil pan gaskets.

• Radiator leaks or failure.

• Water pump bearing failure.

• Premature wear of tie rod ends and ball joints.

• Leaf spring 'sag' or breakage.

• Heater core leaks.

• Axle seal leaks.

• Liftgate strut failure.

• Rust in common areas (rocker panels, wheel wells, floor pans).

Filter Part Numbers

Oil Filter Example:

Wix 51515 / Purolator L30002 / Mopar (Original Equipment)

Air Filter Example:

Wix 42570 / Purolator A44340 / Mopar (Original Equipment)

📚 Vehicle History

Brand Heritage

Brand Heritage:

Jeep, a division of Chrysler Corporation at this time, has a long history rooted in military vehicles, evolving into a dominant force in the SUV market with a legacy of off-road capability and ruggedness.

Model Evolution

Model Evolution:

The XJ Cherokee, introduced in 1984, was revolutionary as the first compact SUV with unibody construction. The 1995 model represents the later stages of the XJ's second generation, incorporating updates and refinements based on years of customer feedback and technological advancements.

Production

Production Years Xj:

1984-2001 (North America)

Manufacturing Locations:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Recognitions:

The Jeep Cherokee XJ has consistently been lauded for its off-road capability and value, often appearing on 'best of' lists for SUVs and affordable 4x4s. Specific awards for the 1995 model year would be difficult to pinpoint without detailed historical archives, but its segment leadership and enduring popularity speak volumes.