Jeep CHEROKEE XJ Full Service & Repair Manual 1997-1999

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Production Years Covered: 1997, 1998, 1999 Codes Chassis Code: XJ Engine Codes Covered: 4.0L Inline-6 (Power Tech), 2.5L Inline-4 (High Output)...

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类型: Car

斯库: 399721

标签: 1997 1998 1999 Car Cars CHEROKEE XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Production Years Covered:

1997, 1998, 1999

Codes

Chassis Code:

Engine Codes Covered:

4.0L Inline-6 (Power Tech), 2.5L Inline-4 (High Output)

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Renowned for its off-road capability, robust powertrain, and relative simplicity compared to modern SUVs.

Competitive Analysis

Competitors 1997-1999:

Toyota 4Runner, Ford Bronco II/Explorer, Chevrolet Blazer, Nissan Pathfinder.

Key Features

Chassis Design:

Unibody construction (a significant departure for Jeep at the time), contributing to lighter weight and better on-road manners than body-on-frame competitors.

Powertrain Reliability:

The 4.0L 'Power Tech' inline-six engine is legendary for its durability and torque.

Off Road Systems:

Available Selec-Trac (full-time 4WD) and Command-Trac (part-time 4WD) systems.

Updates 1997-1999:

These years represent the later XJ models with updated interior styling, improved safety features, and refined powertrains.

📋 Manual Details

Coverage Areas

Primary Coverage:

All repairs and servicing for the specified Jeep Cherokee XJ model years.

Secondary Coverage:

Troubleshooting, diagnostics, electrical systems, chassis, body, specifications.

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Factory Service & Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control.

Transmission:

Manual and automatic transmission diagnosis, repair, and overhaul.

Drivetrain:

Four-wheel drive system (NV242, NV231), transfer case, axles, CV joints, driveshafts.

Brakes:

Front and rear brake systems (disc/drum), ABS troubleshooting and repair.

Suspension:

Front (leaf spring) and rear (leaf spring) suspension components, steering system.

Electrical:

Complete electrical system diagrams, component testing, starting, charging, lighting, accessories, body electronics.

Body:

Body panels, doors, windows, interior trim, HVAC system, exterior components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.

Diagnostic Procedures:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings.

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and adjustment.

Overhaul Procedures:

Complete engine rebuild, transmission overhaul, differential rebuild instructions.

Component Replacement:

Detailed procedures for replacing major components like alternators, starters, water pumps, fuel pumps, radiators, etc.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIYers.

Diagnostic Tools:

Information on using diagnostic tools, scan tools, and multimeters for troubleshooting.

Torque Specifications:

Detailed torque values for all critical fasteners.

Schematics:

Extensive wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

Format Type:

Searchability:

Fully searchable text content.

Print Quality

Printability:

Printable pages for in-garage use.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

4.0 Liters (242 cubic inches)

Engine 1 Configuration:

Inline-6, Overhead Valve (OHV)

Engine 1 Horsepower:

Approx. 185-190 hp (varies slightly by year and specific tuning)

Engine 1 Torque:

Approx. 220-225 lb-ft (varies slightly by year and specific tuning)

Engine 2 Displacement:

2.5 Liters (150 cubic inches)

Engine 2 Configuration:

Inline-4, Overhead Valve (OHV)

Engine 2 Horsepower:

Approx. 125-130 hp

Engine 2 Torque:

Approx. 150-155 lb-ft

Performance

Engine Management:

Distributorless Ignition System (DIS) and Multi-Port Fuel Injection (MPFI).

Fuel System

Fuel Delivery:

Electric fuel pump, in-tank module.

Fuel Type:

Unleaded gasoline (87 octane recommended)

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission (NV3550)

Optional

Optional Transmission:

4-speed automatic transmission (42RE)

Features

Automatic Features:

Electronic overdrive, lock-up torque converter.

Manual Features:

Hydraulic clutch actuation.

Fluid Specifications

Automatic Transmission Fluid:

ATF+4 (or equivalent, consult manual for exact specification and change interval)

Manual Transmission Fluid:

MS-9224 (or equivalent, e.g., synthetic gear oil, consult manual)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

167.9 inches (4265 mm)

Width:

70.5 inches (1791 mm)

Height:

63.4 inches (1610 mm)

Weights

Curb Weight:

Approx. 3300 - 3600 lbs (depending on configuration)

Gross Vehicle Weight Rating:

Approx. 4600 - 4800 lbs

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Likely 4-star for models equipped with airbags (verify with specific crash data).

NHTSA Front Impact Passenger:

Likely 4-star for models equipped with airbags (verify with specific crash data).

Active Features

Available Anti-lock Braking System (ABS) on rear wheels, optional 4-wheel ABS on some models.

Passive Features

Airbags:

Driver and passenger airbags standard on most models from 1997 onwards.

Seatbelts:

Three-point front seat belts with pretensioners, three-point rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or optional CD player. Basic speaker configurations.

Gauges:

Analog gauges for speedometer, tachometer (optional), fuel, temperature, oil pressure. Warning lights for various systems.

Driver Assistance

Cruise Control:

Available as an option on many trim levels.

Connectivity

Phone Integration:

No factory Bluetooth or smartphone integration; aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult manual for specific recommendation).

Transmission Fluid Change Interval:

Automatic: ~60,000 miles (severe service), ~100,000 miles (normal service); Manual: Consult manual for recommendations.

Coolant Flush Interval:

Every 30,000-50,000 miles or 2-3 years.

Spark Plug Replacement:

4.0L: Approx. 100,000 miles (if using platinum/iridium); 2.5L: Consult manual.

Fluid Specifications

Engine Oil Spec:

API SN or newer, SAE 10W-30 (4.0L), SAE 5W-30 (2.5L - consult manual for specific winter recommendations).

Coolant Type:

Ethylene glycol-based antifreeze, compatible with Chrysler's HOAT or OAT coolant standards (verify with manual).

Power Steering Fluid:

ATF+3 or ATF+4 (verify with manual).

Brake Fluid Type:

DOT 3

Known Issues

Common Issues Engine:

Cylinder head cracking (especially on earlier 4.0L, less common on later ones), oil filter adapter housing leaks, rear main seal leaks.

Common Issues Drivetrain:

Transfer case chain stretch, axle seal leaks, U-joint wear.

Common Issues Suspension:

Leaf spring sag, worn control arm bushings, steering damper failure.

Common Issues Electrical:

Wiper motor failure, power window issues, intermittent electrical gremlins due to wiring harness aging.

Common Issues Body:

Rust in rocker panels, floor pans, and rear quarter panels, especially in salt-belt regions.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long-standing reputation for ruggedness and off-road prowess dating back to WWII.

Model Evolution

Cherokee Xj Introduction:

Introduced in 1984 as the first compact SUV with unibody construction, revolutionizing the segment.

Xj Lifespan:

Produced from 1984 to 2001 (in North America), making it one of the longest-running automotive platforms.

1997 Refresh:

Significant facelift including revised front and rear fascias, updated interior, and improved safety features like airbags.

Production

Manufacturing Location:

Primarily Toledo, Ohio, USA.

🏆 Awards & Recognition

Recognitions

Automotive Journalist Accolades:

Consistently praised for its off-road prowess and value by automotive publications throughout its production run. Often cited as a benchmark for compact SUVs.

Ratings

Consumer Satisfaction Indices:

High consumer satisfaction for durability and capability, though sometimes lower for interior refinement and certain reliability aspects compared to Japanese competitors.

Certifications

Emisiones Standards:

Meets applicable U.S. EPA emissions standards for the model years 1997-1999.