Target Audience:
DIY enthusiasts, home mechanics, professional technicians
Value Proposition:
Provides comprehensive, professional-grade repair information at a fraction of the cost of dealership service manuals or professional labor
Ease Of Use:
Digital PDF format allows easy navigation, zooming, and printing of specific sections
Comprehensiveness:
Covers virtually every aspect of vehicle service and repair for the specified model years
Primary Coverage:
Comprehensive service, repair, maintenance, and diagnostics
Specific Systems Covered:
Engine overhaul/rebuilding, brakes, sunroof, timing belt replacement, trouble codes, wiring diagrams, troubleshooting/diagnostics, engine performance, front end procedures/specifications, suspension, transmission information, air conditioning service/capacities, computer diagnostic codes, firing orders, detailed specifications, factory maintenance schedules/charts, serpentine belt routings/diagrams, U-joint/CV-joint service procedures, repair procedures, complete wiring diagrams, driving concerns, torque specifications
Estimated Page Count:
Over 5000 pages
Type:
Service and Workshop Manual
Engine:
Complete engine overhaul, rebuilding, performance tuning, timing belt service, firing orders, detailed specifications, diagnostics, serpentine belt routing, lubrication systems, cooling systems, fuel systems, emission control systems
Transmission:
Detailed transmission information, overhaul procedures, service, repair, torque specifications, fluid types and capacities
Brakes:
Complete brake system service, repair, diagnostics, ABS system (if applicable), hydraulic components, parking brake
Suspension And Steering:
Front and rear suspension components, steering system, alignment procedures, specifications, U-joint and CV-joint service
Electrical System:
Complete wiring diagrams, electrical troubleshooting, component locations, diagnostic codes, starting and charging systems, lighting, accessories, fuse box diagrams
HVAC:
Air conditioning service, repair, refrigerant types, capacities, component diagnostics, heater system
Body And Interior:
Sunroof operation and service, interior trim removal and installation, body panel repair, door and window mechanisms
Wheels And Tires:
Tire sizes, inflation pressures, wheel specifications, and lug nut torque values.
Exhaust System:
Component identification, removal and installation procedures.
Fuel System:
Fuel pump, injectors, lines, and tank service procedures.
Maintenance:
Factory recommended maintenance schedules, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspection
Repair:
Detailed step-by-step repair procedures for all major vehicle systems, including engine rebuilding, transmission overhaul, brake caliper replacement, suspension component installation
Diagnostics:
Troubleshooting guides, identification of common problems, diagnostic trouble code (DTC) interpretation and resolution, electrical system diagnostics, engine performance analysis
Troubleshooting:
Systematic troubleshooting steps for various drivability and system malfunctions
Torque Specifications:
Comprehensive torque specifications provided for all critical fasteners across all systems.
Depth:
Expert level, covering everything from basic DIY tasks to complete engine and transmission rebuilding
Detail Level:
Highly detailed with hundreds of illustrations and factory specifications
Wiring Diagrams:
Complete and detailed wiring diagrams for electrical systems, crucial for troubleshooting and repairs.
Engine Options:
4.0L (242 cu in) AMC 242 inline-6, 2.5L (150 cu in) AMC 2.5L inline-4 (Commonly found in these years)
4.0L Torque Specs:
Approx. 220-230 lb-ft (298-312 Nm) @ 2000-3000 RPM (Varies by specific year and configuration)
2.5L Torque Specs:
Approx. 140-150 lb-ft (189-203 Nm) @ 2000-3000 RPM (Varies by specific year and configuration)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Coolant Type:
Chrysler/Dodge/Jeep HOAT (Hybrid Organic Acid Technology) coolant, typically a green or orange color (refer to manual for exact specification)
Oil Type 4.0L:
SAE 10W-30 (API certified, consult manual for specific API service category, e.g., SJ, SL)
Oil Capacity 4.0L:
5 US quarts (4.7 liters) with filter (refer to manual for precise capacity)
Standard Transmission Options:
4-speed automatic (42RE, 44RE, 45RFE depending on year/engine), 5-speed manual (AX-15, NV3550 depending on year/engine)
Optional Transmission Options:
See standard transmission options, as variations existed within the specified years
Transfer Case Options:
Selec-Trac (full-time 4WD) or Command-Trac (part-time 4WD) NP242 or NP231 transfer cases are common
Automatic Transmission Fluid Type:
ATF+3 (Mopar), or equivalent Dexron III/Mercon compatible fluid (verify with manual for specific transmission model)
Manual Transmission Fluid Type:
GL-3 or GL-4 gear oil, typically 75W-90 or 80W-90 (verify with manual for specific transmission model)
Wheelbase:
Approx. 101.4 inches (2576 mm)
Curb Weight:
Approx. 3,500 - 4,000 lbs (1588 - 1814 kg), varies by configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 4,800 - 5,300 lbs (2177 - 2404 kg), varies by configuration
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for specific year and driving conditions).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles for automatic transmissions, depending on usage and fluid condition (consult manual).
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years, whichever comes first (refer to manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (verify with manual for exact specification).
Power Steering Fluid Type:
ATF+3 (Mopar) or equivalent power steering fluid (verify with manual).
Common Xj Issues:
Cracked cylinder heads (especially on early 4.0L engines, less common by '97-'01), worn leaf spring perches, rust (rocker panels, floor pans, tailgate), front fender liner cracks, rear main seal leaks, death wobble (front end alignment/component issues).
