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Jeep Cherokee XJ 2001 Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Generation: XJ Year: 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Sport Utility Vehicle Target Audience:...
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Jeep Cherokee XJ 2001 Service Repair ManualJeep Cherokee XJ 2001 Service Repair ManualJeep Cherokee XJ 2001 Service Repair ManualJeep Cherokee XJ 2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Generation:
XJ
Year:
2001
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Sport Utility Vehicle
Target Audience:
Off-road enthusiasts, adventurers, families seeking rugged capability and practicality.
Competitive Analysis
Key Competitors:
Toyota RAV4 (early models), Honda CR-V (early models), Ford Escape, Chevrolet Tracker/Suzuki Vitara.
Unique Selling Proposition:
Renowned Jeep off-road capability in a compact and maneuverable package, robust unibody construction, legendary durability.
Key Features
Vehicle Type:
Compact SUV with unibody construction, offering a blend of on-road comfort and off-road prowess.
Powertrain Options:
Available with robust 4.0L inline-6 and efficient 2.5L inline-4 engines, and typically paired with either 4-speed automatic or 5-speed manual transmissions, with 2WD or 4WD (Command-Trac/Selec-Trac) configurations.
Design Philosophy:
Practical, utilitarian, and capable, embodying Jeep's heritage of ruggedness.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language:
English
Format:
Digital (likely PDF, based on description)
Page Count:
Estimated 1000+ pages (typical for OEM FSM of this era)
Scope:
Comprehensive repair, maintenance, diagnostics, and rebuilding
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, lubrication, cooling system, exhaust system, engine control systems (ECU/PCM), transmission (automatic and manual), transfer case, drivetrain (front and rear axles, driveshafts, differentials).
Chassis:
Suspension (front and rear), steering system, braking system (front and rear disc/drum configurations), wheels and tires.
Electrical:
12-volt electrical system, battery, charging system (alternator), starting system, ignition system, lighting (headlights, taillights, interior), instruments and gauges, wiring diagrams for all circuits, body control modules, power accessories (windows, locks, mirrors), climate control system.
Body:
Body construction and repair, exterior trim, interior trim, doors, hood, tailgate, glass, bumpers, seats, HVAC ducting.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspection/replacement), lubrication, cleaning procedures.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, symptom-based diagnostics, electrical testing procedures, component testing.
Repair:
Component removal and installation, rebuilding procedures (engine, transmission, differentials), adjustments, calibration, torque specifications for all fasteners.
Technical Depth:
Factory-level diagnostics, component-level repair, detailed specifications, schematics, and diagrams, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
Likely PDF (searchable text, high-resolution images)
Printability:
Printable pages for convenient workshop use
Searchability:
Text-searchable for quick access to specific information
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics
Layout:
Organized sections with clear headings, tables, and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4.0L Inline-6 OHV (High Output)
Displacement 1:
3960 cc (242 cubic inches)
Bore X Stroke 1:
3.875 in x 3.563 in (98.4 mm x 90.5 mm)
Compression Ratio 1:
8.75:1
Horsepower 1:
190 hp @ 4600 rpm (approx.)
Torque 1:
235 lb-ft @ 3200 rpm (approx.)
Fuel System 1:
Multi-port Electronic Fuel Injection (MPI)
Ignition System 1:
Distributorless Ignition System (DIS) with coil-on-plug or similar electronic ignition.
Optional Engine
Engine Code 2:
2.5L Inline-4 OHV (AMC/Jeep 'Tech IV')
Displacement 2:
2464 cc (150 cubic inches)
Horsepower 2:
125 hp @ 4800 rpm (approx.)
Torque 2:
150 lb-ft @ 3000 rpm (approx.)
Fuel System 2:
Multi-point Electronic Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type 1:
42RLE 4-Speed Automatic Transmission
Optional
Transmission Type 2:
AX-15 / NV3550 5-Speed Manual Transmission
Features
Transfer Case Options:
Command-Trac NV231 (Part-time 2WD/4WD) or Selec-Trac NV242 (Full-time 4WD/Part-time 4WD/2WD).
Fluid Type Auto:
ATF+3 (Chrysler spec) or equivalent DEXRON-III/MERCON
Fluid Type Manual:
API GL-5, SAE 75W-90 or 75W-140 gear oil
📐 Dimensions
Exterior
Length:
173.4 inches (4404 mm)
Width:
69.4 inches (1763 mm)
Height:
63.8 inches (1620 mm) (4WD models may vary slightly)
Wheelbase:
101.4 inches (2575 mm)
Ground Clearance:
Approx. 8.7 inches (221 mm) (unladen, varies with tire size and suspension)
Weights
Curb Weight:
Approx. 3200-3500 lbs (1451-1588 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Four out of five stars (for models equipped with airbags and without off-road suspension).
Active Features
ABS:
Available (standard on some trims, optional on others)
Passive Features
Airbags:
Driver and passenger airbags (standard for 2001 model year in many markets).
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and/or CD player. Optional premium sound systems.
Dashboard Features:
Analog gauges for speedometer, tachometer (on some models), fuel, temperature, oil pressure. Warning lights for various systems.
Driver Assistance
Cruise Control:
Available/Optional.
Traction Control:
Not commonly found on this model year, if at all.
Connectivity
Aux Input:
Not factory standard; requires aftermarket adapter.
Bluetooth:
Not factory standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 6,000 miles (4,800 to 9,600 km) or 6 months, depending on driving conditions and oil type.
Coolant Change Interval:
Every 30,000 miles (48,000 km) or 2 years, using Mopar HOAT coolant.
Transmission Fluid Change:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on towing or severe use.
Fluid Specifications
Engine Oil Spec:
API SJ or higher, SAE 10W-30 (or 5W-30 for colder climates) for the 4.0L; SAE 5W-30 for the 2.5L.
Coolant Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically orange or pink.
Brake Fluid Spec:
DOT 3.
Power Steering Fluid Spec:
ATF+3 or equivalent.
Known Issues
Common Problems 1:
Rear main seal leaks (4.0L engine), valve cover gasket leaks, exhaust manifold cracks (4.0L), cooling system leaks (radiator, water pump, hoses), differential pinion seal leaks, sway bar disconnect issues (if equipped with factory sway bar disconnect).
Common Problems 2:
Transmission cooler line leaks, minor electrical gremlins (e.g., window motors, power locks), O2 sensor failures, catalytic converter issues, rust (especially in wheel wells and rocker panels).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep, a brand synonymous with off-road capability and ruggedness, has a rich history dating back to World War II with the Willys MB.
Model Evolution
Xj Introduction:
The Jeep Cherokee XJ was first introduced in 1984, pioneering the compact SUV segment with its unibody construction, which was revolutionary at the time, offering better ride quality and fuel efficiency than body-on-frame SUVs.
Xj Updates 2001:
The 2001 model year represents the final year of the XJ Cherokee. It received minor updates including improved interior ergonomics, a more refined dashboard, and potentially updated powertrain control modules for emissions and performance.
Production
Production Years:
1984-2001 (North America), 1984-2001 (Global, with some regional variations).
Manufacturing Locations:
Primarily Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently praised by off-road publications and enthusiasts for its capability and durability.
Segment Leader:
Considered a benchmark for compact SUVs with genuine off-road credentials for much of its production run.
Ratings
Consumer Reports:
Varies by year and specific issues, but generally recognized for its powertrain longevity, especially the 4.0L engine. Reliability can be good with proper maintenance.
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