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Jeep Cherokee 1999 XJ Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Chassis Code: XJ Model Year: 1999 Engine Variant: 4.0L Inline-6 OHV (242 cu in) Drive Type: 2WD / 4WD (Command-Trac / Selec-Trac)...
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Jeep Cherokee 1999 XJ Service Repair ManualJeep Cherokee 1999 XJ Service Repair ManualJeep Cherokee 1999 XJ Service Repair ManualJeep Cherokee 1999 XJ Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Chassis Code:
XJ
Model Year:
1999
Engine Variant:
4.0L Inline-6 OHV (242 cu in)
Drive Type:
2WD / 4WD (Command-Trac / Selec-Trac)
Generation
Generation Code:
XJ (Second Generation Facelift)
Generation Years:
1984-2001
Facelift Years:
1997-2001
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Target Audience:
Off-road enthusiasts, outdoor adventurers, individuals seeking a rugged and reliable SUV
Competitive Analysis
Key Competitors:
Toyota 4Runner, Nissan Pathfinder, Ford Bronco (earlier generations), Chevrolet S-10 Blazer
Key Features
Powertrain Durability:
Renowned for the robust and durable 4.0L "60 Degree" Straight-Six engine
Off Road Capability:
Excellent articulation and ground clearance, often modified for serious off-roading
Compact Size:
Maneuverable in tight spaces, both on and off-road
Simplicity Reliability:
Mechanical simplicity contributes to its reputation for reliability and ease of maintenance
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair (OEM FSM)
Diagnostic Coverage:
All diagnostic and repair procedures covered in great detail
Maintenance Coverage:
Comprehensive maintenance, repair, rebuild, refurbish, and restoration procedures
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4.0L I6), Fuel System, Exhaust System, Cooling System, Ignition System, Starting System, Charging System
Transmission Drivetrain:
Manual Transmissions (AX-5, NV1500), Automatic Transmissions (AW4, 30RH), Transfer Cases (NP231, NP242), Axles (Dana 30 Front, Dana 35 Rear), Driveshafts, CV Joints, Wheel Hubs
Chassis Suspension:
Front Suspension (Solid Leaf Spring, Coil Spring Conversion), Rear Suspension (Leaf Spring), Steering System, Brakes (ABS Optional), Wheel Bearings
Electrical Electronics:
Body Electrical, Engine Control Module (ECM) Wiring, Powertrain Control Module (PCM) Wiring, Instrument Cluster, Lighting, Horn, Wiper/Washer System, Audio System
Body Interior:
Body Panels, Doors, Glass, Seats, Interior Trim, HVAC System, Door Locks, Power Windows, Mirrors
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspection and Replacement
Diagnostic Troubleshooting:
Systematic diagnostic procedures for all major vehicle systems, including error code interpretation and testing
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Component Replacement:
Replacement procedures for engine components, transmission, axles, brakes, suspension parts, electrical units, and body components
Technical Specifications:
Torque specifications, clearances, fluid capacities, wiring diagrams, schematics, and component data
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to full engine and transmission rebuilds
Diagnostic Tools:
Information on necessary diagnostic tools, including OBD-II scanners and specialized test equipment
Troubleshooting Charts:
Extensive troubleshooting flowcharts based on symptoms
Special Tools:
Identification and use of special tools required for specific repairs
Recalibration Procedures:
Procedures for recalibration of sensitive electronic modules where applicable
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Image Quality:
High-resolution diagrams and illustrations
Print Quality
Printability:
Printable pages for hands-on workshop use
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.0L Inline-6 SOHC (242 ci)
Bore X Stroke:
3.88 in x 3.57 in (98.5 mm x 90.5 mm)
Compression Ratio:
8.8:1
Horsepower Rating:
182 hp @ 4,400 rpm
Torque Rating:
220 lb-ft @ 3,200 rpm
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI)
Fuel System
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Fuel Tank Capacity:
20.0 gal (75.7 L)
Cooling System
Coolant Type:
Mopar Antifreeze/Coolant (OAT or HOAT)
Lubrication System
Oil Type:
SAE 10W-30 API SG or higher
Oil Capacity:
5.0 US qt (4.7 L) with filter
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic (AW4)
Optional
Transmission Type Optional:
5-Speed Manual (NV1500)
Features
Automatic Transmission Fluid:
ATF+4 (Chrysler Mopar Specification)
Manual Transmission Fluid:
AX-5: GL-3 or GL-4 (80W-90) | NV1500: GL-5 (75W-90)
Transfer Case Options:
Selec-Trac (NP242) or Command-Trac (NP231)
📐 Dimensions
Exterior
Wheelbase:
101.4 in (2576 mm)
Length:
165.5 in (4204 mm)
Width:
70.0 in (1778 mm)
Height:
64.4 in (1636 mm)
Ground Clearance:
8.5 in (216 mm)
Weights
Curb Weight:
Approx. 3,300 - 3,600 lbs (1497 - 1633 kg)
Gross Vehicle Weight Rating:
Approx. 4,800 - 5,200 lbs (2177 - 2359 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (1999 Model Year)
NHTSA Frontal Impact Passenger:
4 Stars (1999 Model Year)
IIHS Side Impact:
Acceptable (1999 Model Year, varies by specific configuration)
Active Features
ABS:
Optional (Rear-wheel ABS or 4-wheel ABS on select models)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and optional CD player
Speaker Configuration:
4 or 6 speaker system
Driver Assistance
Cruise Control:
Standard on most trims
Climate Control:
Manual or optional automatic climate control
Connectivity
OBD Ii Port:
Present for diagnostics, located under the dashboard
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions)
Engine Coolant Flush:
Every 30,000 miles or 24 months
Transmission Fluid Change:
Every 30,000-50,000 miles (for automatic, manual depends on usage)
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type)
Fluid Specifications
Power Steering Fluid:
ATF+3 or ATF+4
Brake Fluid:
DOT 3
Transfer Case Fluid:
ATF+4 (NP231, NP242)
Known Issues
Cracked Cylinder Head:
While the 4.0L is robust, early models were prone to cylinder head cracking, though less common in later years like 1999. Manual covers inspection and replacement.
Radiator Failure:
Plastic end tanks can degrade over time. Manual covers replacement procedure.
Driver Side Lower Control Arm Bushings:
Wear can cause alignment issues. Manual details inspection and replacement.
Evaporative Emissions System Leaks:
Can cause check engine lights. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage in rugged, go-anywhere vehicles dating back to WWII
Model Evolution
Xj Introduction:
The XJ Cherokee was revolutionary, being the first compact SUV with a unibody construction
Xj Lifespan:
Produced for an impressive 17-year run (1984-2001), a testament to its enduring design
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Four Wheeler Magazine Best Sport Utility:
Often praised by off-road publications for its capability
Consumer Reports Reliability:
Mixed reliability ratings over its long production run, but the 4.0L engine is generally considered a strong point. Manual helps address potential issues.
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