Jeep CHEROKEE XJ Service Repair Manual 1995-1996

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Years Covered: 1995-1996 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Target...

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标签: 1995 1996 Car Cars CHEROKEE XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Years Covered:

1995-1996

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Off-Road Vehicle

Target Audience:

DIY mechanics, professional technicians, Jeep enthusiasts

Competitive Analysis

Competitors 1995 1996:

Toyota RAV4, Honda CR-V (early models), Ford Bronco, Nissan Pathfinder

Key Strengths:

Off-road capability, robust build, inline-6 engine availability, aftermarket support

Key Features

Manual Advantage:

Empowers owners to perform complex repairs and maintenance, saving significant costs compared to dealership service.

Vehicle Appeal:

Known for its legendary off-road prowess, durable construction, and distinctive styling.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

All engine types, internal components, timing, valve train, pistons, crankshaft, cylinder heads, block

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECM/PCM diagnostics

Transmission Manual:

Clutch, gear engagement, internal components, shifter mechanism, fluid service

Transmission Automatic:

Torque converter, planetary gears, valve body, solenoids, hydraulic system, fluid service, diagnostics

Drivetrain:

Transfer case (Command-Trac, Selec-Trac), front axle, rear axle, drive shafts, universal joints, CV joints

Suspension:

Front coil springs, rear leaf springs, shock absorbers, control arms, bushings, sway bars, alignment specifications

Steering:

Power steering pump, steering gear, tie rods, steering column, linkage, lubrication

Brakes:

Front discs, rear drums, hydraulic system, brake lines, calipers, wheel cylinders, master cylinder, ABS (if equipped), parking brake

Electrical System:

Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, fuses, relays, wiring diagrams

HVAC:

Air conditioning, heater core, blower motor, controls, refrigerant system, diagnosis

Body And Frame:

Body panels, doors, hood, tailgate, interior trim, seats, glass, structural components, rust repair considerations

Chassis And Underbody:

Frame structure, exhaust system, fuel tank, fuel lines, brake lines, undercoating

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement

Component Replacement:

Engine components, transmission rebuild/replacement, brake pads/rotors, suspension parts, electrical modules

Diagnostic Procedures:

Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), electrical circuit testing

Rebuilding Procedures:

Detailed instructions for engine and transmission rebuilds, including torque specifications and assembly sequences

Calibration And Adjustment:

Wheel alignment, throttle body cleaning, idle speed adjustment (where applicable)

Safety System Maintenance:

Brake bleeding, parking brake adjustment, ABS component testing

Technical Depth

Depth:

Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls.

Diagnostics Level:

Advanced: Includes wiring diagrams, diagnostic trouble code tables, and symptom-based troubleshooting.

Detail Level:

Factory-level detail: Provides precise torque specifications, clearance measurements, and step-by-step instructions with illustrations.

📊 Manual Specifications

File Format

Format:

Searchability:

Yes (text-based PDF)

Print Quality

Quality:

High-resolution scans of original factory documentation

Illustrations:

Includes diagrams, schematics, and photographic illustrations where present in original manuals

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.5L Inline 4-Cylinder (AMC 150)

Engine 2:

4.0L Inline 6-Cylinder (AMC 242)

Performance

4.0L Hp:

Approx. 180-190 hp (varies slightly by year/tune)

4.0L Torque:

Approx. 220-230 lb-ft (varies slightly by year/tune)

2.5L Hp:

Approx. 121-130 hp

2.5L Torque:

Approx. 140-150 lb-ft

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission 1:

5-Speed Manual Transmission (AX-5)

Optional

Transmission 2:

4-Speed Automatic Transmission (AW4)

Features

Aw4 Control:

Electronically controlled with selectable 2WD/4WD

📐 Dimensions

Exterior

Wheelbase:

101.4 inches

Length:

167.9 inches

Width:

69.4 inches

Height:

64.1 inches

Weights

Curb Weight Min:

Approx. 3200 lbs

Curb Weight Max:

Approx. 3600 lbs

Towing Capacity:

Up to 5000 lbs (depending on configuration)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 Stars (for specific configurations)

Active Features

Available (Anti-lock Braking System)

Four Wheel Drive:

Standard on most models, with selectable 2WD/4WD systems (Command-Trac, Selec-Trac)

Passive Features

Airbags:

Driver-side airbag standard; Passenger airbag optional/available on later models within this range

Seatbelts:

3-point front seat belts, 2-point rear seat belts (may vary)

💡 Technology Features

Infotainment

Radio Options:

AM/FM radio, cassette player, optional CD player

Speaker System:

Typically 4 speakers

Driver Assistance

Available Anti-lock Braking System (ABS) on rear wheels or all four wheels depending on configuration.

Connectivity

Connectivity Features:

Limited by era; primarily focused on vehicle function rather than external connectivity.

Comfort Features

Power Features:

Optional power windows, power door locks, power mirrors on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for specific engine oil type).

Transmission Fluid Change Auto:

Every 30,000-50,000 miles (check dipstick and filter)

Transmission Fluid Change Manual:

Every 50,000-70,000 miles

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years

Spark Plugs:

Approx. 30,000-60,000 miles (depending on type)

Fluid Specifications

Engine Oil 4.0L:

API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact spec)

Engine Oil 2.5L:

API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact spec)

Transmission Fluid Auto:

ATF+3 or ATF+4 (Mopar specified)

Transmission Fluid Manual:

GL-3 or GL-4 gear oil (refer to manual for exact spec)

Coolant:

Ethylene Glycol based coolant, 50/50 mix with distilled water

Brake Fluid:

DOT 3

Known Issues

Common Issue 1:

Head gasket leaks (especially on earlier 4.0L engines, though less common by '95-'96)

Common Issue 2:

Radiator leaks and overheating

Common Issue 3:

Leaf spring sag (rear suspension)

Common Issue 4:

Cracked exhaust manifolds (4.0L engine, though improved in later years)

Common Issue 5:

Power steering pump leaks

Preventative Maintenance

Key Tasks:

Regularly inspect and replace U-joints, check for frame rust, maintain cooling system, and monitor UCE (Underhood Connection Erosion).

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long-standing reputation for off-road capability and ruggedness dating back to WWII.

Model Evolution

Xj Introduction:

The XJ Cherokee, introduced in 1984, was revolutionary as the first mass-produced compact SUV with a unibody construction.

Xj Design Philosophy:

Combines SUV utility with a car-like ride, achieved through its unibody design and coil-spring front suspension (a significant departure from earlier Jeeps).

Production

Production Years Xj:

1984-2001

Manufacturing Location:

USA (e.g., Toledo, Ohio)

🏆 Awards & Recognition

Recognitions

Off Road Magazine Awards:

Frequently recognized by off-road publications for its capability and value.

Automotive Journalism:

Praised for its compact size, off-road prowess, and affordable ownership in its segment.

Ratings

Consumer Reports:

Variable reliability ratings depending on specific model year and engine; the 4.0L is generally considered more reliable than the 2.5L.

Certifications

Manual Quality:

Factory quality, equivalent to official Jeep service documentation.