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2000 & 2001 Jeep Cherokee XJ & Diesel Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Chassis Code: XJ Model Years Covered: 2000, 2001 Engine Variants Covered: 4.0L Inline-6 (242 ci), 2.5L Turbo Diesel (VM Motori 👋 Introduction...
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2000 & 2001 Jeep Cherokee XJ & Diesel Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Chassis Code:
XJ
Model Years Covered:
2000, 2001
Engine Variants Covered:
4.0L Inline-6 (242 ci), 2.5L Turbo Diesel (VM Motori
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle.
Brand Reputation:
Jeep is renowned for its off-road capability and robust, utilitarian design.
Competitive Analysis
Key Competitors:
Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder.
Key Features
Vehicle Platform:
Unibody construction, a significant departure from traditional body-on-frame SUVs of the era, offering better on-road manners and lighter weight.
Off Road Capability:
Iconic Jeep off-road prowess inherited from its lineage, including available 4x4 systems and solid front axle (in earlier XJ models, but design philosophy persists).
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manuals
Manual Set Description:
Two distinct manuals are provided: one for the 2000 XJ and a supplementary manual covering the differences for the 2001 XJ.
Language:
English
Format:
Likely digital (PDF) given the supplementary nature and separate manuals for different years. Could also be physical compilations.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling systems, fuel delivery, exhaust.
Engine Performance:
Engine tuning, diagnostics, emissions control systems (OBD-II).
Transmission Manual:
NV3550 (if applicable), clutch system, gear shift mechanisms.
Transmission Automatic:
42RE, 30RH automatic transmissions, valve body, torque converter, transmission control module (TCM).
Drivetrain:
Transfer case (NP231, NP242), front and rear axles, differentials, driveshafts, CV joints, wheel bearings.
Suspension Steering:
Front solid axle, leaf springs, shocks, steering box, power steering system, drag link, tie rods, sway bars.
Brakes:
Front disc brakes, rear drum brakes (or discs depending on trim), parking brake, ABS system (if equipped), brake lines, master cylinder, booster.
Electrical Systems:
Battery, alternator, starter, ignition system, lighting, fuses, relays, wiring diagrams, body control module (BCM).
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant service.
Body Exterior:
Body panels, doors, windows, sunroof, bumpers, trim, paint codes, corrosion protection.
Body Interior:
Seats, dashboard, instrument panel, upholstery, interior trim, airbags, seat belts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, inspections.
Major Repairs:
Engine overhauls, transmission rebuilds, differential repairs, brake caliper replacement, suspension component replacement.
Troubleshooting Diagnostics:
Symptom-based diagnostics, wiring schematic interpretation, DTC (Diagnostic Trouble Code) lookup and resolution.
Component Replacement:
Step-by-step instructions for replacing common wear items and major components.
Specifications Tolerances:
Torque specifications, alignment procedures, measurement tolerances for critical components.
Technical Depth
Depth Level:
Comprehensive; covers everything from basic scheduled maintenance to complete engine and transmission overhauls.
Diagnostic Tools:
Information on using scan tools for OBD-II diagnostics, pressure gauges, multimeters.
📊 Manual Specifications
File Format
Digital Format:
Typically PDF. Searchable text and bookmarked sections are highly beneficial.
Print Quality
Illustration Clarity:
High quality diagrams, schematics, and photographic illustrations are essential for clarity.
Binding Type
Physical Binding:
If printed: Spiral-bound or comb-bound for lay-flat usability in a workshop environment.
Paper Type
Physical Paper:
If printed: Durable, glossy paper stock to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine Gas
Engine Displacement:
4.0 Liters (242 cubic inches)
Engine Configuration:
Inline-6 (I6)
Horsepower Gas:
Approx. 180-190 hp @ 4400-4600 rpm (depending on year and specific tune)
Torque Gas:
Approx. 220-235 lb-ft @ 3000-3200 rpm (depending on year and specific tune)
Primary Engine Diesel
Engine Displacement Diesel:
2.5 Liters (150 cubic inches)
Engine Configuration Diesel:
Inline-4 Turbo Diesel (VM Motori)
Horsepower Diesel:
Approx. 114 hp @ 4000 rpm
Torque Diesel:
Approx. 199 lb-ft @ 2000 rpm
Fuel System Gas
Fuel Delivery Gas:
Sequential Multi-Port Fuel Injection (MPI)
Fuel System Diesel
Fuel Delivery Diesel:
Direct Injection with Turbocharging and Intercooling
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack (2000/2001 primarily COP) on the 4.0L.
🔧 Transmission
Standard Gas
Transmission Type Gas:
4-speed Automatic (42RE)
Optional Gas
Transmission Type Gas Optional:
5-speed Manual (NV3550)
Standard Diesel
Transmission Type Diesel:
Likely 5-speed Manual (NV3550) or potentially an automatic, depending on market and specific configuration for the diesel variant.
Features
Transfer Case Options:
Command-Trac (NV231) or Selec-Trac (NV242) part-time 4WD systems.
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+4 (MS-9602) or equivalent (check manual for specific type).
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Synthetic Gear Oil (check manual for specific type).
📐 Dimensions
Exterior
Wheelbase:
103.4 inches (2626 mm)
Length:
166.0 - 167.8 inches (4216 - 4262 mm)
Width:
69.4 - 70.0 inches (1763 - 1778 mm)
Height:
63.5 - 64.5 inches (1613 - 1638 mm)
Weights
Curb Weight:
Approx. 3,500 - 3,800 lbs (1588 - 1724 kg)
Gross Vehicle Weight Rating:
Approx. 4,750 - 4,950 lbs (2155 - 2245 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3-star rating (typical for SUVs of this era, dependent on specific testing).
Active Features
ABS:
Anti-lock Braking System (ABS) available, typically on 4-wheel disc brake equipped models or as an option.
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and optional amplifier. Aftermarket head units are common upgrades.
Driver Assistance
Cruise Control:
Standard on most trims for these years.
OBD Ii:
On-Board Diagnostics II (OBD-II) system compliant, allowing for electronic fault code reading and diagnostics.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6 months, depending on oil type and driving conditions. Consult manual for precise recommendations.
Service Intervals Filters
Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Oil Filter Replacement:
Replace with every oil change.
Service Intervals Fluids
Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years. Use Mopar OAT or HOAT coolant meeting Chrysler MS-9769 or MS-12106.
Brake Fluid Flush:
Every 2-3 years or 30,000 miles (48,000 km). Use DOT 3 or DOT 4 brake fluid as specified.
Fluid Specifications Engine
Engine Oil Type:
SAE 10W-30 API SN or higher, or SAE 5W-30 for synthetic oil (especially in colder climates). Refer to manual for precise viscosity and specification.
Fluid Capacities
Engine Oil Capacity:
Approx. 6 quarts (5.7 liters) with filter for 4.0L I6.
Known Issues
Common Problems 4 0L:
Head gasket failures (especially older models), oil filter housing leaks, cracked cylinder heads (less common in later models but still a concern), TPS (Throttle Position Sensor) issues, intermittent stalling.
Known Issues Diesel
Common Problems Diesel:
Glow plug issues, turbocharger wear, fuel injection pump reliability, EGR valve problems (if equipped).
Known Issues General
Common Problems General:
Rusty unibody structure (rocker panels, floor pans, rear quarter panels), worn suspension bushings, aging electrical connectors, water pump leaks, radiator issues, starter motor failure.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
The Jeep brand has a long history of rugged, go-anywhere vehicles, starting with its WWII origins.
Model Evolution
Xj Generation:
The XJ Cherokee was a revolutionary vehicle, being the first mass-produced SUV with a unibody construction. It was produced from 1984 to 2001, with significant updates over its lifespan.
Late Model Updates:
The 2000 and 2001 models represent the final iterations of the XJ, featuring updated interior designs, improved powertrains (including the 4.0L's slight power bump and OBD-II compliance), and minor exterior styling tweaks.
Production
Production Period:
1984-2001 (XJ platform)
Key Manufacturing Locations:
United States (e.g., Toledo, Ohio)
🏆 Awards & Recognition
Recognitions
Off Road Magazine Accolades:
The XJ Cherokee platform, particularly its earlier iterations and the core design, was consistently praised by off-road publications for its capability and durability.
Utility Vehicle Of The Year:
While specific awards for the 2000/2001 models are less prominent, the XJ line as a whole was instrumental in defining the compact SUV segment and earned numerous accolades throughout its production run.
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