Jeep CHEROKEE XJ Service Repair Manual 1997-1999

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year Range: 1997-1999 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Positioning: Rugged, capable off-road focused SUV with...

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标签: 1997 1998 1999 Car Cars CHEROKEE XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year Range:

1997-1999

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV

Positioning:

Rugged, capable off-road focused SUV with iconic styling

Competitive Analysis

Key Competitors:

Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer

Key Features

Off Road Capability:

Renowned for its solid axle front suspension (until 1999 for some models), robust drivetrain, and available Selec-Trac 4WD system.

Durability:

Known for its robust construction and longevity, making it a popular choice for off-road enthusiasts and overland builds.

Design:

Distinctive boxy styling with short overhangs and a compact footprint, contributing to its maneuverability.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global (where applicable specifications align)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Repair Manual

Alias:

Workshop Manual, Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (including disassembly, assembly, and overhaul)

Engine Performance:

Yes (diagnostics and tuning)

Fuel System:

Yes (including injection, pumps, and lines)

Cooling System:

Yes (radiator, thermostat, water pump)

Exhaust System:

Yes (including catalytic converter and mufflers)

Transmission Manual:

Yes (NV3550, AX-15)

Transmission Automatic:

Yes (42RE, 30RH)

Transfer Case:

Yes (NP231, NP242)

Drivetrain Axles:

Yes (Dana 30 front, Dana 35 rear)

Suspension Front:

Yes (Solid axle, leaf springs)

Suspension Rear:

Yes (Leaf springs)

Steering System:

Yes (Power steering, steering gearbox)

Braking System:

Yes (Front discs, rear drums/discs depending on trim)

Electrical System:

Yes (wiring diagrams, components)

Lighting System:

HVAC System:

Yes (Air conditioning and heating)

Body Exterior:

Yes (panels, doors, glass)

Body Interior:

Yes (trim, seats, dashboard)

Restraints System:

Yes (Airbags, seatbelts)

Procedures Included

Routine Maintenance:

Yes (oil changes, filter replacements, tune-ups)

Troubleshooting:

Yes (diagnostic flowcharts)

Repair Procedures:

Yes (step-by-step guides for component replacement)

Overhaul Procedures:

Yes (engine, transmission rebuilds)

Specifications Data:

Yes (torque values, clearances, fluid capacities)

Wiring Diagrams:

Yes (comprehensive electrical schematics)

Technical Depth

Depth:

Complete Overhaul and Repair

Scope:

From basic maintenance to complex diagnostics and rebuilds

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely text-searchable (OCR optimized)

Print Quality

Image Resolution:

High-resolution (suitable for printing)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4.0L OHV V6 (AMC 242)

Engine Description 1:

Pushrod V6, known for torque and reliability.

Horsepower 1:

190 hp @ 4600 rpm (approx.)

Torque 1:

220 lb-ft @ 3000 rpm (approx.)

Engine Options

Engine Code 2:

2.5L OHV I4 (AMC 150)

Engine Description 2:

Four-cylinder engine, offered for fuel economy.

Horsepower 2:

125 hp @ 4500 rpm (approx.)

Torque 2:

150 lb-ft @ 2500 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Chrysler/Jeep Powertrain Control Module (PCM)

🔧 Transmission

Standard Transmission

Type Manual:

NV3550 5-Speed Manual

Optional Transmission

Type Automatic:

42RE 4-Speed Automatic

Type Automatic 2:

30RH 3-Speed Automatic (less common in these years)

Features

Overdrive Gear:

Available on 5-speed manual and 4-speed automatic for highway cruising.

Fluid Specifications Automatic

Fluid Type:

ATF+4 (or equivalent)

Fluid Specifications Manual

Fluid Type:

Manual Transmission Fluid (e.g., Mopar Manual Transmission Lubricant or equivalent)

📐 Dimensions

Exterior Length

Length:

169.4 inches

Exterior Width

Width:

69.9 inches

Exterior Height

Height:

64.5 inches

Exterior Wheelbase

Wheelbase:

101.4 inches

Weights Curb

Curb Weight Min:

3,200 lbs (approx.)

Curb Weight Max:

3,600 lbs (approx.)

Cargo Volume

Cargo Behind Rear Seat:

31.5 cubic feet

Cargo Total:

70.2 cubic feet

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

3 stars (for 1997-1999 models)

Active Features

Available, typically on higher trims or later years in this range (rear drum brakes standard, front discs)

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

3-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette and/or CD player (optional)

Speakers:

Up to 6 speakers

Driver Assistance

Cruise Control:

Standard on most trims

Power Windows:

Optional or standard depending on trim

Connectivity

Auxiliary Input:

Not standard; aftermarket solutions common

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (depending on oil type and driving conditions, consult manual for specifics)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed

Spark Plug Replacement V6:

Every 100,000 miles (with correct type)

Transmission Fluid Change Auto:

Every 30,000-60,000 miles (consult manual)

Fluid Specifications

Engine Oil Type:

SAE 10W-30 (check manual for exact specification based on temperature)

Engine Oil Capacity V6:

5 Quarts (with filter)

Coolant Type:

Ethylene Glycol based, Mopar OAT (Organic Additive Technology) or equivalent

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Problems 1:

Cracked cylinder heads (on some early 4.0L engines, less common in later years)

Common Problems 2:

Leaf spring 'sags' or broken springs due to heavy use/off-roading

Common Problems 3:

Water pump leaks

Common Problems 4:

Radiator and heater core failures over time

Common Problems 5:

Power steering pump leaks or whine

📚 Vehicle History

Brand Heritage

Brand Legacy:

Jeep has a long history of producing rugged, capable off-road vehicles since the WWII era.

Model Evolution

Generation Xj:

The XJ Cherokee, introduced in 1984, revolutionized the SUV market with its unibody construction, offering a lighter, more car-like ride than traditional body-on-frame SUVs.

Updates 97-99:

The 1997 model year marked a significant refresh for the XJ, including updated interior and exterior styling, revised dashboard, and improved ergonomics. This is the generation covered by the manual.

Production

Production Years:

1984-2001

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Offroad Magazine Award:

Often cited in off-road enthusiast circles as a benchmark for compact SUV capability and aftermarket support.

Ratings

Consumer Reports:

Generally rated as average to above average in reliability for its class and era, with strengths in drivetrain and chassis.

Certifications

Emissions Standards:

Meets relevant EPA and California emissions standards for the specified model years.