Jeep Cherokee XJ 1995 All Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1995 👋 Introduction Market Position Segment: Compact SUV / Off-Road Utility Vehicle Target Audience: Jeep Cherokee XJ owners...

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类型: Car

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标签: 1995 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Utility Vehicle

Target Audience:

Jeep Cherokee XJ owners and DIY enthusiasts seeking detailed repair and maintenance information.

Competitive Analysis

Competitors:

Ford Bronco II, Toyota 4Runner, Chevrolet S-10 Blazer, Nissan Pathfinder

Key Features

Vehicle Appeal:

Renowned for its off-road capability, robust construction, and legendary inline-six engine.

Manual Value Proposition:

Empowers owners to perform high-quality repairs and maintenance, saving on labor costs and ensuring longevity of the vehicle.

Manual Quality:

Designed for ease of use by both professional mechanics and dedicated DIY enthusiasts.

📋 Manual Details

Coverage Areas

Manual Type:

All Service Repair Manual

Language:

English

Format:

Downloadable Digital File

Trim Levels Covered:

SE, Sport, Sport/2, Country, Renegade, Sierra, SE 'Classic' (covers all factory configurations)

Page Count

Estimated Pages:

Likely exceeds 1000 pages (typical for comprehensive service manuals)

📖 Manual Coverage

Systems Covered

Engine:

All engine options (4.0L I6, 2.5L I4), including diagnostics, repair, and overhaul

Transmission:

All transmission options (AX-15, AW-4, NP231 Transfer Case), including repair, clutch service, and driveline

Brakes:

Hydraulic brake systems (front disc, rear drum/disc depending on trim), ABS (if equipped), troubleshooting and repair

Suspension Steering:

Front (Solid Axle, Leaf Spring/Coil Spring depending on 2WD/4WD), Rear (Leaf Spring), steering linkage, power steering system

Electrical Lighting:

Complete wiring diagrams, fuse box locations, lighting systems, ignition system, starting and charging systems

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, diagnostics, and repair

Body Chassis:

Body panel removal and installation, interior trim, frame repair (if applicable), rust prevention and repair guidance

Fuel System:

Fuel tank, pump, filter, lines, injectors, and fuel pressure testing.

Cooling System:

Radiator, water pump, thermostat, hoses, fan, heater core, and coolant capacity.

Exhaust System:

Exhaust manifolds, catalytic converter, muffler, pipes, and emissions control components.

Body Hardware:

Door mechanisms, window regulators, latches, hinges, and trim components.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, fluid checks and changes, filter replacements, tune-ups

Troubleshooting:

Diagnostic procedures for common and uncommon problems, fault codes interpretation (OBD-I)

Repair:

Step-by-step repair instructions for all major and minor components, including engine rebuilds, transmission overhauls, brake caliper replacement

Installation:

Instructions for replacing or installing various parts and components

Specifications Data:

Torque specifications, clearances, tolerances, diagnostic values

Diagnostics:

Includes diagnostic charts and procedures for identifying and resolving common and complex issues. For OBD-I systems, this involves jumper wire methods and reading flash codes.

Technical Depth

Depth Level:

Comprehensive: Covers everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, electrical diagnostics, and bodywork.

Wiring Diagrams:

Detailed, system-by-system wiring diagrams for all electrical components, including engine control, lighting, accessories, and chassis wiring.

Torque Specifications:

Comprehensive list of torque specifications for all fasteners, essential for proper assembly and preventing damage.

Special Tools:

Identifies specific special tools required for certain repair procedures.

📊 Manual Specifications

File Format

File Type:

Digital Download (likely PDF)

Searchability:

Likely text-searchable if a properly scanned PDF, greatly enhancing usability.

Print Quality

Resolution:

Typically high-resolution for clear diagrams and text, suitable for printing.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1:

4.0L (3960cc) OHV 12-valve Inline-6 '242' (AMC)

Engine 2:

2.5L (2500cc) OHV 8-valve Inline-4 '150' (AMC)

Performance

4.0L Horsepower:

190 hp @ 4750 rpm (approx.)

4.0L Torque:

220 lb-ft @ 3250 rpm (approx.)

2.5L Horsepower:

125 hp @ 4800 rpm (approx.)

2.5L Torque:

150 lb-ft @ 2400 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Code

4.0L Engine Code:

AMC 242

2.5L Engine Code:

AMC 150

Cooling System

Cooling Type:

Pressurized Liquid Cooling

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual (AX-15)

Optional

Optional Transmission:

4-Speed Automatic (AW-4)

Transfer Case

Transfer Case Model:

New Process (NP) NP231 Command-Trac (4WD)

Features

Aw4 Features:

Electronically controlled, three selectable modes (Full-time 4WD, Part-time 4WD, 2WD)

Fluid Specifications

Aw4 Fluid Type:

ATF+3 (Chrysler Specification MS-7176)

Ax15 Fluid Type:

API GL-5, SAE 75W-90 or 80W-90 Gear Oil

Np231 Fluid Type:

Mopar NV241 Transfer Case Fluid (or equivalent Dexron III/Mercon)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

167.5 inches (4255 mm)

Width:

69.9 inches (1775 mm)

Height:

63.4 inches (1610 mm)

Weights

Curb Weight:

Approximately 3,300 - 3,600 lbs (1497 - 1633 kg) depending on configuration

Gross Vehicle Weight Rating:

Approximately 4,700 - 5,000 lbs (2132 - 2268 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Not extensively rated by modern standards, but known for robust construction. Likely 4-star equivalent for driver and passenger.

Passive Features

Airbags:

Driver's side airbag standard for 1995 model year. Passenger airbag not available.

Seatbelts:

Front and rear seatbelts, front shoulder belts with height adjusters.

Chassis Structure:

Unibody construction (unique for its time in the SUV segment), providing a strong safety cage.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio with cassette player, optional CD player. Basic speaker system.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some trims.

Connectivity

Connectivity Features:

Limited by 1990s standards. No Bluetooth, USB, or integrated navigation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 3 months (recommended by manual, can be extended with synthetic oil)

Engine Oil Filter Interval:

Replace with every oil change

Transmission Fluid Service:

Every 30,000 - 60,000 miles, depending on driving conditions (check manual for specifics)

Coolant Flush:

Every 30,000 miles or 2 years

Fluid Specifications

Engine Oil Type 4.0L:

API SG or SH, SAE 10W-30 or 10W-40

Engine Oil Capacity 4.0L:

5 quarts (4.7 liters) with filter

Engine Oil Type 2.5L:

API SG or SH, SAE 10W-30

Engine Oil Capacity 2.5L:

5 quarts (4.7 liters) with filter

Coolant Type:

Mopar Antifreeze/Coolant (green) or equivalent ethylene glycol-based coolant

Known Issues

Common Problem 1:

Cracked cylinder heads on 4.0L engine (especially earlier models, but can affect up to '96).

Common Problem 2:

Radiator leaks and frequent overheating.

Common Problem 3:

Rusty unibody and rocker panels, especially in areas with salt exposure.

Common Problem 4:

desgaste de las juntas del colector de admisión (4.0L) que causa fugas de vacío y ralentí inestable.

Common Problem 5:

Failure of the 'header pipe' connection to the exhaust manifold on 4.0L engines.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Descended from the Willys MB military Jeep, known for ruggedness and off-road prowess.

Model Evolution

Xj Introduction:

Introduced in 1984, the XJ Cherokee was a groundbreaking vehicle, pioneering the compact SUV segment with its unibody construction.

Xj Updates 1995:

1995 model year saw minor updates including standard driver's airbag, revised interior styling, and minor powertrain tweaks.

Production

Production Years:

1984-2001

Manufacturer:

American Motors Corporation (AMC), later Chrysler Corporation

🏆 Awards & Recognition

Recognitions

Off Road Magazine Award:

Frequently recognized by off-road publications as a benchmark for its class and capability.

SUV Pioneer:

Considered a pioneer in the compact SUV market.