🏷️ Basic Information

Make:

Jeep

Model:

Cherokee

Chassis Code:

XJ

Model Year:

1994

Vin Model Code Digit:

2

👋 Introduction

Segment:

Compact SUV / Off-road vehicle

Target Audience:

Jeep enthusiasts, DIY mechanics, professional repair shops, collectors.

Key Competitors 1994:

Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder.

Design Philosophy:

Robust, capable off-road platform with a utilitarian and iconic design.

Manual Advantage:

Unparalleled detail, factory accuracy, and comprehensive coverage for all maintenance and repair needs.

📋 Manual Details

Covered Vehicles:

1994 Jeep Cherokee XJ (all trims and engine options)

Estimated Pages:

1000+

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Print

📖 Manual Coverage

Engine Mechanical:

Full overhaul and repair of 4.0L I6 and 2.5L I4 engines, including lubrication, cooling, fuel, and emission control systems.

Engine Electrical:

Ignition system, starting system, charging system, engine sensors, powertrain control module (PCM) diagnostics and wiring diagrams.

Transmission Manual:

NV242 Selec-Trac and NV249 Command-Trac transfer cases, clutch system, manual transmission (AX-5, AX-15) repair and overhaul.

Transmission Automatic:

42RE and 32RH automatic transmissions: service, repair, overhaul, hydraulic control, and torque converter.

Drivetrain:

Front and rear axle assemblies (Dana 30/35), propeller shafts, U-joints, differential repair and adjustment.

Suspension:

Front and rear suspension components (leaf springs, coil springs, shock absorbers), steering linkage, power steering system.

Brakes:

Front disc brakes, rear drum brakes, parking brake system, hydraulic lines, master cylinder, power assist system.

Electrical System:

Complete vehicle wiring diagrams, lighting systems, instrument cluster, power accessories, body control modules.

Body Exterior:

Body panel removal and installation, doors, hood, tailgate, glass, bumpers, trim components, frame and unibody construction.

Body Interior:

Seating systems, dashboard assembly, interior trim panels, HVAC system (heater, A/C), sound insulation.

HVAC:

Air conditioning system service, refrigerant handling, heater core replacement, blower motor diagnostics.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP).

Exhaust System:

Exhaust manifold, catalytic converter, muffler, tailpipe, oxygen sensors.

Basic Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, electrical diagnostic procedures, component testing.

Repair:

Detailed step-by-step repair procedures for all major components and systems.

Overhaul:

Complete overhaul procedures for engines and transmissions.

Diagnostics:

OBD-I diagnostic codes and procedures, on-board diagnostics, sensor testing.

Installation:

Procedures for installing optional equipment and replacement parts.

Depth:

Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds.

Detail Level:

Detailed exploded views, torque specifications, diagnostic flowcharts, and electrical schematics.

📊 Manual Specifications

Format Type:

Printed Book

Paper Quality:

High-quality, durable paper stock suitable for workshop use.

Print Resolution:

Clear, legible text and high-resolution illustrations/diagrams.

Binding:

Professional binding (e.g., perfect bound or lay-flat spiral binding for easy workshop use).

⚙️ Engine Specifications

Engine 1:

4.0L (3956cc) "High Output" Inline 6-Cylinder (OHV)

Engine 1 Bore X Stroke:

3.875" x 3.559" (98.4 mm x 90.4 mm)

Engine 1 Compression Ratio:

8.8:1

Engine 1 Horsepower:

180 hp @ 4750 rpm (approx.)

Engine 1 Torque:

220 lb-ft @ 3250 rpm (approx.)

Engine 2:

2.5L (2469cc) Inline 4-Cylinder (OHV)

Engine 2 Bore X Stroke:

3.88" x 3.375" (98.5 mm x 85.7 mm)

Engine 2 Compression Ratio:

8.8:1

Engine 2 Horsepower:

125 hp @ 4800 rpm (approx.)

Engine 2 Torque:

150 lb-ft @ 2400 rpm (approx.)

Fuel Delivery:

Multi-point Fuel Injection (MPI) for 4.0L; Throttle Body Injection (TBI) for 2.5L.

Fuel Type:

Unleaded gasoline (87 octane recommended)

Ignition Type:

Distributorless Ignition System (DIS) for 4.0L; Distributor with ignition coil for 2.5L.

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission (AX-15 for 4.0L; AX-5 for 2.5L)

Transmission Type Optional:

4-Speed Automatic Transmission (42RE for 4.0L; 32RH for 2.5L)

Transfer Case Options:

NV242 Selec-Trac (2WD/4WD Full-Time); NV249 Command-Trac (Part-Time 4WD).

Manual Transmission Fluid:

ATF+3 or equivalent (AX-5, AX-15)

Automatic Transmission Fluid:

ATF+3 or equivalent (42RE, 32RH)

Transfer Case Fluid:

Mopar NV242 Transfer Case Lubricant or equivalent (NP242); Mopar NV249 Transfer Case Lubricant or equivalent (NP249).

📐 Dimensions

Wheelbase:

101.4 inches (2576 mm)

Length:

167.5 inches (4255 mm)

Width:

71.0 inches (1803 mm)

Height:

63.5 inches (1613 mm)

Curb Weight Min:

3280 lbs (1488 kg)

Curb Weight Max:

3680 lbs (1669 kg)

Gross Vehicle Weight Rating:

4700 - 4850 lbs (2132 - 2200 kg)

Cargo Volume Behind Rear Seat:

33.5 cu ft (0.95 m³)

Cargo Volume With Rear Seat Folded:

70.2 cu ft (1.99 m³)

🛡️ Safety Features

NHTSA Rollover Resistance Rating:

3 out of 5 stars (for 4WD models)

Braking System:

Front ventilated disc brakes, rear drum brakes. Optional Anti-lock Braking System (ABS) on rear wheels.

Airbags:

Driver and passenger front airbags.

Seat Belts:

Front and rear seat belts. Driver's side seat belt pretensioner.

Body Structure:

Unibody construction with integrated roll cage elements for enhanced structural rigidity.

💡 Technology Features

Audio System:

AM/FM stereo with cassette player, optional CD player. Basic speaker systems.

Instrument Cluster:

Analog gauges for speed, tachometer, fuel, coolant temperature, oil pressure. Warning lights for various systems.

ABS:

Optional rear-wheel Anti-lock Braking System (ABS).

Cruise Control:

Optional

Connectivity Features:

None (basic vehicle; no integrated Bluetooth, USB, or infotainment systems).

🔧 Maintenance

Oil Change Interval:

Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first.

Air Filter Replacement Interval:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Spark Plug Replacement Interval:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type.

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years.

Engine Oil Specification:

API SN/SP, ILSAC GF-6A; SAE 10W-30 (preferred for 4.0L); SAE 10W-30 or 10W-40 (for 2.5L). Check owner's manual for precise viscosity by temperature.

Engine Oil Capacity:

4.0L: 5 US quarts (4.7 L) with filter; 2.5L: 4 US quarts (3.8 L) with filter.

Coolant Specification:

Mopar Antifreeze/Coolant (HOAT) or equivalent; 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3

Common Issue 1:

Head gasket leaks (especially on early 4.0L models, though 1994 is generally more robust).

Common Issue 2:

Cracked cylinder heads (4.0L engine - monitor temperature).

Common Issue 3:

Rusty unibody structure, particularly in the rocker panels and rear quarter panels. Check wheel wells and floor pans.

Common Issue 4:

Transmission cooler line leaks (leading to transmission failure).

Common Issue 5:

Leaf spring U-bolt loosening or breakage.

Common Issue 6:

Cracked exhaust manifolds (4.0L).

Common Issue 7:

Worn steering components (tie rod ends, ball joints).

📚 Vehicle History

Jeep Legacy:

Jeep's long-standing reputation for ruggedness, off-road capability, and military heritage.

Xj Introduction:

The XJ Cherokee was introduced in 1984, revolutionizing the SUV market with its unibody construction, offering a more car-like ride and better fuel economy compared to truck-based SUVs.

Xj Generation:

Second generation (1984-2001). The 1994 model year falls within this generation and received minor updates for that year.

Manufacturing Location:

Toledo, Ohio, USA

Production Period:

1984-2001

🏆 Awards & Recognition

Off Road Acclaim:

Consistently recognized for its off-road prowess and durability by automotive publications and enthusiasts.

4X4 Of The Year Nominations:

Likely nominations or wins in various 4x4 and SUV of the Year awards during its production run.

Resale Value:

Strong resale value, particularly for well-maintained examples, due to its enduring popularity and capability.