2000 Jeep CHEROKEE XJ Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 2000 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Audience: Off-road enthusiasts, utility vehicle buyers, general...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV

Target Audience:

Off-road enthusiasts, utility vehicle buyers, general consumers seeking rugged and capable SUVs

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Ford Explorer, Nissan Pathfinder

Competitive Advantage:

Renowned off-road capability, strong aftermarket support, robust and simple mechanical design

Key Features

Platform:

Unibody construction (unique for its era in this segment), solid front and rear axles (except for some earlier XJs which might have had coil front, but 2000 is solid)

Off Road Capability:

Command-Trac (NV231) and Selec-Trac (NV242) transfer cases, robust solid axles, good approach/departure angles

Durability:

Long-standing reputation for durability and longevity, especially with the 4.0L engine.

📋 Manual Details

Coverage Areas

Engine Variants Covered:

4.0L "High Output" Power Tech Inline-6, 2.5L "50 State" Power Tech Inline-4

Trim Levels Covered:

All trim levels for the 2000 model year (e.g., Sport, Classic, Limited, Freedom Edition)

Page Count

Estimated Page Count:

Approx. 1500-2000 pages (typical for a comprehensive factory service manual)

Manual Type

Manual Type:

Official Factory Service & Repair Manual

Language

Language:

English

Format

Format:

PDF (Searchable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system

Transmission Drivetrain:

Manual transmission (AX-5, NV3550), Automatic transmission (AW-4, 30RH, 42RE), Transfer case (NP231, NP242), Drivetrain components (axles, driveshafts, differentials)

Suspension Steering:

Front suspension (leaf spring solid axle), Rear suspension (leaf spring solid axle), Steering system (power steering pump, steering gear)

Brakes:

Front disc brakes, Rear drum brakes, ABS system (if equipped), Parking brake

Electrical:

Battery, charging system, starting system, lighting, instrumentation, body electrical, power accessories, diagnostic trouble codes (DTCs)

Body Chassis:

Body construction, interior trim, exterior trim, doors, windows, seats, HVAC system, chassis components

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug replacement

Diagnostics Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, electrical system diagnostics, engine performance diagnostics

Repair Rebuild:

Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component repair

Specifications Adjustments:

Torque specifications, alignment specifications, component clearances, diagnostic tool usage

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Searchability:

Text-searchable for quick information retrieval

Printable:

Printable pages for on-the-go use

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

AMC 242 (4.0L High Output Power Tech)

Displacement 1:

3960 cc (242 cubic inches)

Configuration 1:

Inline 6-cylinder, overhead valve (OHV)

Bore Stroke 1:

98.5 mm x 86.6 mm (3.88 in x 3.41 in)

Compression Ratio 1:

8.75:1

Horsepower 1:

182 hp @ 4,750 rpm

Torque 1:

220 lb-ft @ 3,250 rpm

Engine 2

Engine Code 2:

AMC 2.5L Power Tech

Displacement 2:

2464 cc (150.5 cubic inches)

Configuration 2:

Inline 4-cylinder, overhead valve (OHV)

Horsepower 2:

114 hp @ 4,700 rpm

Torque 2:

145 lb-ft @ 2,500 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane minimum recommended

Cooling System

Coolant Capacity:

Approx. 12 quarts (11.4 liters) for 4.0L, 10 quarts (9.5 liters) for 2.5L

Lubrication System

Oil Type 4.0L:

API SG or higher, SAE 10W-30 recommended (check owner's manual for specific climate variations)

Oil Capacity 4.0L:

5 quarts (4.7 liters) with filter

Oil Type 2.5L:

API SG or higher, SAE 5W-30 recommended (check owner's manual for specific climate variations)

Oil Capacity 2.5L:

4.5 quarts (4.3 liters) with filter

🔧 Transmission

Standard Transmission 4.0L

Transmission Type:

4-Speed Automatic (42RE or 44RE)

Standard Transmission 2.5L

Transmission Type:

5-Speed Manual (AX-5 or NV3550)

Optional Transmission 4.0L

Transmission Type:

4-Speed Automatic (AW-4 - common on earlier models, less so by 2000 but still possible)

Optional Transmission 2.5L

Transmission Type:

3-Speed Automatic (30RH)

Fluid Specifications Automatic

Fluid Type:

ATF+4 (Mopar)

Fluid Capacity:

Approx. 7 quarts (6.6 liters) for pan drop and fill

Fluid Specifications Manual

Fluid Type:

Mopar Manual Transmission Lubricant (MS-9070) or equivalent GL-3/GL-4 gear oil (check manual for specific grade)

Transfer Case

Transfer Case Options:

New Process (NP) 231 Command-Trac (Part-time 4WD), NP 242 Selec-Trac (Full-time/Part-time 4WD)

Transfer Case Fluid

Fluid Type:

ATF+4 (Mopar) for NP231, NP242 (check manual for specific grade, often referred to as Mopar Manual Transmission Lubricant)

Fluid Capacity:

Approx. 2 quarts (1.9 liters) for NP231/NP242

📐 Dimensions

Exterior Length

Length:

166.9 inches (4239 mm)

Exterior Width

Width:

69.9 inches (1775 mm)

Exterior Height

Height:

63.8 inches (1620 mm)

Exterior Wheelbase

Wheelbase:

101.4 inches (2576 mm)

Exterior Ground Clearance

Ground Clearance:

Approx. 8.5 inches (216 mm) (stock)

Weights

Curb Weight Est:

3,500 - 3,800 lbs (1588 - 1724 kg) depending on configuration

Gross Vehicle Weight Rating Est:

4,700 - 5,200 lbs (2132 - 2359 kg)

Cargo Space

Cargo Volume Behind Rear Seat:

Approx. 30.3 cubic feet (858 liters)

Cargo Volume With Rear Seat Folded:

Approx. 69.0 cubic feet (1954 liters)

Wheels Tires

Standard Wheel Size:

15 or 16 inch alloy or steel wheels

Standard Tire Size:

P215/75R15, P225/75R15, P235/75R15, P235/70R16 (varies by trim and option)

Bolt Pattern:

5x4.5 inch (5x114.3 mm)

Center Bore:

71.6 mm

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not rated or poor (due to age and design standards)

NHTSA Front Impact Passenger:

Not rated or poor (due to age and design standards)

IIHS Side Impact:

Poor (for models without side airbags, which were not standard)

Active Features

Optional on most trims, standard on some higher trims (4-wheel disc brakes with ABS were less common than front disc/rear drum on the XJ, especially for the 2000 model year)

Traction Control:

Not commonly available for 2000 model year.

Passive Features

Airbags Driver:

Standard driver and passenger airbags

Airbags Passenger:

Standard driver and passenger airbags

Seat Belts:

3-point front seat belts with pretensioners, 3-point rear seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette and optional CD player, available amplified systems.

Speaker Configuration:

Typically 4-6 speakers (e.g., 2 dash, 2 front door, 2 rear pillar).

Driver Assistance

Cruise Control:

Standard or optional depending on trim level.

Keyless Entry:

Optional

Connectivity

Phone Integration:

Not available (era appropriate).

Climate Control

HVAC System:

Manual or optional automatic climate control, air conditioning, heater, recirculation mode.

🔧 Maintenance

Service Intervals

Oil Change Interval Est:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (synthetic oil may extend this).

Transmission Fluid Change Interval Auto:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), or more frequently if used for towing or off-roading.

Transmission Fluid Change Interval Manual:

Every 50,000 - 80,000 miles (80,000 - 128,000 km).

Transfer Case Fluid Change:

Every 50,000 - 80,000 miles (80,000 - 128,000 km).

Coolant Flush Interval:

Every 30,000 - 50,000 miles (48,000 - 80,000 km).

Spark Plug Replacement 4.0L:

Every 100,000 miles (160,000 km) with Platinum or Iridium plugs.

Spark Plug Replacement 2.5L:

Every 60,000 - 100,000 miles (96,000 - 160,000 km) with appropriate plugs.

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 (Mopar) or generic ATF

Known Issues

4.0L Engine:

Cracked cylinder heads (early models more prone, but can occur), camshaft wear, oil filter adapter O-ring leaks, exhaust manifold cracks.

Cooling System:

Radiator leaks, water pump failures, heater core issues.

Electrical:

Blend door actuator failures in HVAC, intermittent wiper issues, clock spring failure in steering wheel.

Suspension Steering:

Worn ball joints and tie rod ends (especially if used off-road), steering box looseness, track bar wear.

Rust:

Rocker panels, rear quarter panels, and floor pans are susceptible to rust, particularly in areas with road salt.

📚 Vehicle History

Brand Heritage

Brand Origin:

American Motors Corporation (AMC), later acquired by Chrysler in 1987

Model Evolution

Generation Codename:

Introduction Year:

Lifespan:

1984-2001 (North America), 2001 (International), 2000 was towards the end of its very long production run.

Major Updates 2000:

Minor styling updates (e.g., revised bumpers, taillights), interior enhancements, and continued refinement of the 4.0L engine.

Production

Manufacturing Locations:

Toledo, Ohio, USA; Brampton, Ontario, Canada

Production Volume Est:

Over 2 million units produced globally throughout its lifespan.

🏆 Awards & Recognition

Recognitions

Off Road Magazine Awards:

Frequently cited by off-road publications for its capability and aftermarket support throughout its lifespan.

Ratings

Consumer Reports Ratings:

Generally received average to above-average reliability ratings for its era, with specific components like the 4.0L engine often praised.

Certifications

Emission Standards:

Complies with EPA emission standards for the 2000 model year.