2000 Jeep Cherokee XJ & Diesel Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 2000 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Demographic: Individuals seeking a capable, rugged, and...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV

Target Demographic:

Individuals seeking a capable, rugged, and versatile off-road oriented SUV.

Competitive Analysis

Key Competitors 2000:

Toyota RAV4, Honda CR-V, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer.

Key Features

Off Road Capability:

Renowned for its robust solid axles (early models), Selec-Trac or Command-Trac 4x4 systems, and capable suspension.

Durability:

Known for its strong unibody construction and reliable powertrain options, particularly the 4.0L engine.

Versatility:

Suitable for daily driving, off-roading, and light towing, offering a good balance of utility and comfort for its class.

📋 Manual Details

Coverage Areas

Engine Variants Covered:

2.5L Petrol (AMC 150), 4.0L Petrol (AMC 242), 2.5L Diesel (VM Motori VM 425)

Page Count

Estimated Pages:

1500-2000 (typical for a comprehensive service manual of this era)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Likely PDF, potentially printable

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (manual and automatic), drivetrain (4WD systems).

Chassis:

Suspension (front and rear, leaf spring/coil spring), steering system, braking system (front disc/rear drum or disc, ABS), wheels and tires.

Body & Electrical:

Body structure, interior trim, exterior trim, HVAC system, lighting, instrumentation, power accessories (windows, locks, mirrors), wiring diagrams, diagnostic connectors.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, air filter replacement, battery maintenance.

Troubleshooting:

Diagnostic fault codes (OBD-II), symptom-based troubleshooting guides for various systems.

Repair & Overhaul:

Engine rebuilding, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to major overhauls, including detailed torque specifications, diagnostic procedures, and component removal/installation instructions.

📊 Manual Specifications

File Format

PDF Quality:

Typically high-resolution scans or digitally created PDFs, ensuring legibility of diagrams and text.

Searchable Text:

Often includes OCR (Optical Character Recognition) for searchable content, facilitating quick access to information.

Print Quality

Diagram Clarity:

High clarity for electrical schematics, exploded views, and technical illustrations.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

4.0L Inline-6:

AMC 242: Displacement: 3960 cc (242 cu in), Bore x Stroke: 3.875 x 3.562 in, Compression Ratio: 8.7:1, Fuel System: Multi-point Fuel Injection (MPI).

2.5L Inline-4:

AMC 150: Displacement: 2463 cc (150 cu in), Bore x Stroke: 3.93 x 3.18 in, Compression Ratio: 8.8:1, Fuel System: Multi-point Fuel Injection (MPI).

2.5L Diesel Inline-4:

VM Motori VM 425: Displacement: 2499 cc (152.5 cu in), Bore x Stroke: 3.46 x 3.30 in, Compression Ratio: 20.0:1, Fuel System: Direct Injection (Turbocharged).

Performance

4.0L Horsepower:

Approx. 190 hp @ 4600 rpm (varies slightly by year/configuration)

4.0L Torque:

Approx. 225 lb-ft @ 3000 rpm (varies slightly by year/configuration)

2.5L Petrol Horsepower:

Approx. 125 hp @ 4600 rpm

2.5L Petrol Torque:

Approx. 150 lb-ft @ 3000 rpm

2.5L Diesel Horsepower:

Approx. 114 hp @ 4000 rpm

2.5L Diesel Torque:

Approx. 199 lb-ft @ 2000 rpm

Fuel System

All Engines:

Utilize fuel injection; the 2.5L Diesel is turbocharged.

🔧 Transmission

Standard

Transmission Options:

Likely a 5-speed manual (AX-5 or NV3550) or 4-speed automatic (AW-4 or 42RE) depending on engine and trim.

Optional

4Wd Systems:

Selec-Trac (part-time 2WD/4WD with 4-Hi Lock) or Command-Trac (part-time 2WD/4WD with 4-Hi Lock).

Features

Aw4 Features:

Electronically controlled, known for durability and smooth shifting, often favored by off-road enthusiasts.

Nv3550 Features:

A more robust manual transmission often paired with the 4.0L engine, offering better torque handling.

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Length:

Approx. 167.1 - 171.2 inches (4244 - 4348 mm) depending on bumper/spare tire carrier

Width:

Approx. 70.2 inches (1783 mm)

Height:

Approx. 62.4 - 65.5 inches (1585 - 1664 mm) depending on suspension/roof rack

Weights

Curb Weight:

Approx. 3,100 - 3,500 lbs (1406 - 1588 kg) depending on engine and configuration.

Cargo

Cargo Volume Behind Rear Seat:

Approx. 31.0 cubic feet (0.878 m³)

Cargo Volume With Rear Seat Folded:

Approx. 72.2 cubic feet (2.044 m³)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Typically rated for 4x4 models, but specific year ratings vary. High center of gravity for SUVs of this era.

Active Features

Anti-lock Braking System (ABS) available, typically on rear wheels or all four wheels depending on option package.

Passive Features

Airbags:

Driver and front passenger airbags.

Seat Belts:

Front and rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player and optional CD player. Aftermarket upgrades are very common.

Driver Assistance

Cruise Control:

Available as an option on most trims.

Connectivity

OBD Ii:

Standard OBD-II diagnostic port for emissions and engine diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for exact specification).

Transmission Fluid Change:

Approximately every 30,000-60,000 miles (48,000-96,000 km) for automatic transmissions, and as needed for manual transmissions.

Coolant Change:

Typically every 30,000-100,000 miles (48,000-160,000 km) depending on coolant type (e.g., conventional green vs. HOAT).

Fluid Specifications

Engine Oil 4.0L:

API SN, ACEA A3/B3 or higher; Viscosity: SAE 10W-30 or 10W-40 recommended for most climates. Refer to manual for precise specification.

Engine Oil 2.5L:

API SN, ACEA A3/B3 or higher; Viscosity: SAE 5W-30 or 10W-30 recommended. Refer to manual for precise specification.

Automatic Transmission Fluid:

Chrysler ATF+4 (or equivalent Dexron III/Mercon for older versions) for AW-4 and 42RE transmissions. Check manual for exact specification.

Manual Transmission Fluid:

GL-3 or GL-4 gear oil for AX-5 (e.g., SAE 75W-90 or 75W-85). NV3550 typically uses GL-3 or GL-4 75W-90. Check manual for exact specification.

Coolant:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Additive Technology) or equivalent ethylene glycol-based coolant with appropriate corrosion inhibitors. Typically a 50/50 mix with distilled water.

Known Issues

Cooling System:

Radiator leaks, heater core issues, thermostat failures are common. Regular flushing and replacement of hoses are recommended.

Suspension:

Worn control arm bushings, track bar bushings, and ball joints can lead to steering wander and uneven tire wear.

Electrical:

Headlight switch failures, window regulator issues, and minor wiring harness problems can occur.

4.0L Engine:

Cracking in the cylinder head (later 4.0L engines had improved designs), rear main seal leaks, and oil filter adapter O-ring leaks.

2.5L Diesel:

Glow plug issues, injection pump timing, and turbocharger wear are potential concerns.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a storied history in off-road vehicles, dating back to WWII Willys-Jeep.

Model Evolution

Xj Generation:

The XJ Cherokee, introduced in 1984, was a groundbreaking vehicle, being one of the first compact SUVs and pioneering unibody construction for this class.

Production

Production Years Xj:

1984-2001 (North America), 2002 (International)

Manufacturing Locations:

Mainly Toledo, Ohio, USA.

🏆 Awards & Recognition

Recognitions

Off Road Magazine Awards:

Consistently ranked highly by off-road enthusiasts and publications for its capability and aftermarket support throughout its lifespan.

Ratings

Consumer Reports Historical Ratings:

Ratings varied by year, but generally praised for its off-road prowess and durability, while some years had concerns regarding reliability in certain components.

Certifications

Emissions Standards:

Meets or exceeds EPA emissions standards for the 2000 model year.