1997.1999-2001 Jeep Cherokee XJ Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Body Style: Sport Utility Vehicle (SUV) Product Name: 1997, 1999-2001 Jeep Cherokee XJ Service Repair Workshop Manual Generation Chassis Code: XJ Codes...

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标签: 1997 1999 2000 2001 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Body Style:

Sport Utility Vehicle (SUV)

Product Name:

1997, 1999-2001 Jeep Cherokee XJ Service Repair Workshop Manual

Generation

Chassis Code:

Codes

Market Segment:

Compact SUV

👋 Introduction

Market Position

Segment Positioning:

The Jeep Cherokee XJ represented a robust and capable compact SUV, known for its off-road prowess and rugged construction, appealing to adventurers and utility-focused buyers.

Competitive Analysis

Competitors:

Competed against vehicles like the Toyota RAV4, Honda CR-V, Ford Explorer, and Chevrolet Blazer in its segment.

Key Features

Vehicle Strengths:

Unibody construction (early XJs), legendary Selec-Trac 4WD system, durable powertrains, strong aftermarket support.

Manual Value Proposition

Value:

Provides essential factory-diagnostic procedures and repair specifications critical for maintaining these increasingly sought-after vehicles.

📋 Manual Details

Coverage Areas

Years Covered:

1997, 1999, 2000, 2001

Regions Covered:

North America (implied by US market focus)

Page Count

Estimated Page Count:

N/A (product description incomplete)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Likely Digital (PDF) or Printed Book (description incomplete)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Exhaust System, Transmission, Driveline

Chassis:

Suspension (Front and Rear), Steering System, Brakes (Front and Rear), Wheels and Tires

Electrical:

Ignition System, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM)

Body And Interior:

Exterior Body Panels, Interior Trim, Seats, HVAC (Heating, Ventilation, and Air Conditioning), Doors, Windows, Locks

Procedures Included

Maintenance:

Routine maintenance, fluid checks and changes, filter replacements, lubrication

Repair:

Component removal and installation, adjustments, overhauls, diagnosis and repair of specific issues

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, electrical circuit diagrams and testing

Technical Depth

Depth:

Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

File Format

Format Details:

If PDF, expect high-resolution scans or digitally rendered content with searchable text capabilities and high-quality diagrams.

Print Quality

Quality:

Factory quality diagrams are typically clear, detailed, and accurate.

Binding Type

Binding:

If printed, likely a professional binding for durability (e.g., spiral-bound or perfect bound).

Paper Type

Paper:

If printed, likely on durable, matte paper stock to resist grease and wear.

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4.0L Inline-6 (242 ci)

Engine Code 2:

2.5L Inline-4 (150 ci) - Less common in later years, but possible

Performance

4.0L Horsepower:

Approx. 190 hp @ 4600 rpm (varies slightly by year)

4.0L Torque:

Approx. 225 lb-ft @ 3200 rpm (varies slightly by year)

2.5L Horsepower:

Approx. 125 hp @ 4600 rpm

2.5L Torque:

Approx. 150 lb-ft @ 2400 rpm

Fuel System

Induction Type:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Technical Details

Engine Block Material:

Cast Iron (both engines)

Cylinder Head Material:

Aluminum (4.0L) or Cast Iron (2.5L)

Valvetrain:

Overhead Valve (OHV) with Pushrods and Rocker Arms (AMC 4.0L is a derivative of AMC/Jeep I6 family)

🔧 Transmission

Standard

Transmission Type 1:

4-Speed Automatic (e.g., AW4, 42RE)

Optional

Transmission Type 2:

5-Speed Manual (e.g., AX-15, NV3550)

Features

Drivetrain Options:

Part-time 4WD (Command-Trac), Full-time 4WD (Selec-Trac)

Fluid Specifications

Automatic Transmission Fluid:

ATF+3 or ATF+4 (refer to manual for specific year/model)

Manual Transmission Fluid:

GL-3 or GL-4 gear oil (specific weight varies, e.g., 75W-90 or 75W-140 for some manual transmissions)

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Length:

Approx. 167.5 - 177.1 inches (4255 - 4498 mm) depending on configuration

Width:

Approx. 69.4 - 70.2 inches (1763 - 1783 mm)

Height:

Approx. 63.9 - 65.9 inches (1623 - 1674 mm)

Weights

Curb Weight:

Approx. 3,200 - 3,700 lbs (1451 - 1678 kg)

Gross Vehicle Weight Rating:

Approx. 4,850 - 5,250 lbs (2200 - 2381 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating 2001:

3 Stars (front passenger, 4WD)

Active Features

Braking System:

Front: Ventilated Disc, Rear: Drum (standard for most models); some later models may have optional rear disc brakes.

Traction Control:

Optional on some later models, often tied to higher trim levels.

Passive Features

Airbags:

Driver and Passenger airbags standard from 1999 onwards (check specific model year and trim).

Seatbelts:

Front 3-point shoulder belts, rear lap and shoulder belts.

💡 Technology Features

Infotainment

Audio System:

Base AM/FM radio, optional cassette player, optional CD player. Limited integration with modern devices.

Dashboard Features:

Analog gauges for speedometer, tachometer (optional), fuel, temperature, oil pressure. Basic HVAC controls.

Driver Assistance

Cruise Control:

Optional on most trims.

Anti Lock Brakes:

Optional on some later models.

Connectivity

Auxiliary Input:

None (factory standard). Aftermarket solutions required for modern audio connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type.

Tire Rotation:

Every 5,000-7,500 miles.

Coolant Flush:

Every 30,000-50,000 miles or 2-3 years.

Transmission Fluid Change:

Every 30,000-60,000 miles, depending on transmission type and usage.

Fluid Specifications

Engine Oil Spec:

10W-30 or 10W-40 for 4.0L; 10W-30 for 2.5L (check manual for specific viscosity recommendations based on climate).

Engine Oil Capacity:

4.0L: 5 US quarts (4.7 L) with filter; 2.5L: 4 US quarts (3.8 L) with filter.

Coolant Type:

Chrysler OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant. Typically a 50/50 mix of coolant and distilled water.

Known Issues

Common Problem 1:

Head Gasket failure on 4.0L engines, particularly older models, though addressed in later years.

Common Problem 2:

Cracked cylinder heads on some 4.0L engines.

Common Problem 3:

Water pump and radiator leaks.

Common Problem 4:

Rust on rocker panels, floor pans, and rear quarter panels.

Common Problem 5:

Door lock actuators and window regulators can fail.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep, a brand synonymous with off-road capability, has a long history dating back to World War II.

Model Evolution

Xj Introduction:

The Jeep Cherokee (XJ) was first introduced in 1984, pioneering the compact SUV segment with its revolutionary unibody construction.

Xj Facelift 1997:

The 1997 model year brought a significant facelift to the XJ, including revised interior and exterior styling, updated dashboard, and improved safety features.

Production

Xj Production End Date:

The XJ Cherokee was produced until 2001 in North America.

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Four Wheel Drive Magazine Off Road Vehicle Of The Year:

Jeep Cherokee XJ received '4x4 of the Year' awards in its early production years, cementing its off-road reputation.

Ratings

Consumer Reports Reliability:

Varied over its lifespan, with the 4.0L engine generally considered more reliable than earlier 2.5L or some other powertrain combinations. Manuals help address common issues.

Certifications

Manual Accuracy:

Factory service manuals are the most authoritative source for repair and maintenance information, ensuring accuracy for technicians.