Jeep Cherokee XJ 1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1995 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-road focused utility vehicle Target...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-road focused utility vehicle

Target Audience:

Enthusiasts, DIY mechanics, owners seeking to maintain or repair their XJ

Competitive Analysis

Competitors 1995:

Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Isuzu Rodeo

Xjs Advantage:

Unibody construction offering a more refined ride than body-on-frame competitors, strong off-road capability, iconic styling

Key Features

Platform:

Unibody construction, a significant innovation for SUVs at the time

Powertrain Options:

Robust inline-6 and capable inline-4 engines, coupled with durable 4WD systems

Offroad Capability:

Excellent ground clearance, approach/departure angles, and available Selec-Trac/Command-Trac systems

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital PDF Download

Page Count

Estimated Page Count:

1500+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, repair, and diagnostics for all gasoline engines

Engine Management:

Fuel injection, ignition system, emissions control, sensor data, ECM troubleshooting

Transmission:

Automatic (AW4, 42RE) and Manual (AX-5, AX-15) transmission repair, rebuilding, and diagnostics

Drivetrain:

Four-wheel drive system (Command-Trac, Selec-Trac), transfer case, differentials, axle shafts, U-joints

Suspension:

Front coil springs, rear leaf springs, shock absorbers, control arms, steering knuckles, sway bars

Steering:

Power steering system, steering column, tie rods, drag link, steering gearbox/rack

Brakes:

Front disc brakes, rear drum brakes, ABS system (if equipped), brake lines, master cylinder, calipers, wheel cylinders

Electrical System:

12V battery, alternator, starter motor, lighting, fuses, relays, wiring diagrams

HVAC:

Air conditioning, heating system, blower motor, evaporator, condenser, controls

Body And Frame:

Body panel removal/installation, interior trim, chassis components, rust repair guidance

Interior:

Seats, dashboard, door panels, headliner, carpeting, seat belts

Exterior:

Bumpers, grille, hood, doors, tailgate, glass, mirrors

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspections, spark plug replacement

Troubleshooting:

System-specific diagnostic procedures, symptom-based fault finding, error code interpretation

Repair And Rebuild:

Component disassembly, cleaning, inspection, repair, and reassembly for all major systems

Component Replacement:

Step-by-step instructions for replacing parts like alternators, starters, water pumps, radiators, brake pads, etc.

Diagnostic Procedures:

Detailed walkthroughs for diagnosing electrical issues, engine performance problems, and drivetrain malfunctions

Adjustment And Calibration:

Alignment procedures, throttle body cleaning and adjustment, sensor recalibration

Technical Depth

Depth Level:

Comprehensive from basic maintenance to complete engine and transmission overhauls

Diagnostic Focus:

In-depth diagnostic trees and flowcharts for efficient problem diagnosis

Torque Specifications:

Exact torque values for all fasteners, critical for safe and correct assembly

Clearances And Tolerances:

Precise measurements for engine components, bearings, and moving parts

Wiring Diagrams:

Detailed, color-coded electrical schematics for all vehicle systems

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content for quick information retrieval

Print Quality

Resolution:

High-resolution scans for clear text and images

Reproducibility:

Printable pages for on-hand reference during repairs

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4.0L OHV Inline-6 (High Output)

Engine Displacement 1:

3956 cc (241.8 cubic inches)

Engine Configuration 1:

Inline-6

Valvetrain 1:

Overhead Valve (OHV), 12 valves (2 valves per cylinder)

Bore Stroke 1:

98.5 mm x 86.7 mm (3.88 in x 3.41 in)

Compression Ratio 1:

8.8:1

Horsepower 1:

180 hp @ 4700 rpm

Torque 1:

220 lb-ft @ 3200 rpm

Fuel System 1:

Electronic Fuel Injection (MPI)

Ignition System 1:

Distributorless Ignition System (DIS) with distributorless ignition module (DIM)

Optional Engine

Engine Code 2:

2.5L OHV Inline-4 (AMC 2.5L)

Engine Displacement 2:

2469 cc (150.7 cubic inches)

Engine Configuration 2:

Inline-4

Horsepower 2:

125 hp @ 4400 rpm

Torque 2:

150 lb-ft @ 2000 rpm

Fuel System 2:

Electronic Fuel Injection (MPI)

🔧 Transmission

Standard

Transmission Type 1:

4-Speed Automatic (AW4)

Transmission Type 2:

5-Speed Manual (AX-15)

Optional

Transmission Type 3:

3-Speed Automatic (Optional on some base models)

Features

Overdrive Gear:

Available on AW4 and AX-15 for improved fuel economy

Transfer Case Options:

Command-Trac (Part-time 4WD), Selec-Trac (Full-time 4WD)

📐 Dimensions

Exterior

Length:

173.4 inches (4404 mm)

Width:

71.1 inches (1806 mm)

Height:

64.1 inches (1628 mm)

Wheelbase:

101.4 inches (2576 mm)

Ground Clearance:

Approx. 8.7 inches (221 mm)

Weights

Curb Weight Approx:

3300-3600 lbs (1497-1633 kg)

Gross Vehicle Weight Rating Approx:

4600-4800 lbs (2087-2177 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Likely 3-star (as per period testing for similar SUVs)

Active Features

Optional Anti-lock Braking System (ABS) on rear wheels or all four wheels on some trims

Passive Features

Airbags:

Driver and passenger airbags standard for 1995 model year

Seatbelts:

Three-point front seat belts with shoulder belts, two-point rear belts

💡 Technology Features

Infotainment

Radio Options:

AM/FM stereo with cassette player; optional CD player

Speaker Configuration:

Typically 4 or 6 speakers

Driver Assistance

Cruise Control:

Available on most trim levels

Power Windows Locks:

Available on higher trim levels or as optional equipment

Connectivity

Connectivity Features:

Minimal by modern standards; primarily focused on basic vehicle operation and comfort

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles (depending on oil type and driving conditions)

Engine Coolant Flush:

Every 30,000 miles or 2 years

Transmission Fluid Change:

Every 30,000 - 60,000 miles (depending on usage and fluid type)

Transfer Case Fluid Change:

Every 30,000 miles

Differential Fluid Change:

Every 30,000 miles

Spark Plug Replacement 4.0L:

Every 60,000 - 100,000 miles (depending on plug type)

Fluid Specifications

Engine Oil 4.0L:

API Service SG or SH, SAE 10W-30 or 10W-40 (check manual for specific temp ranges)

Engine Oil 2.5L:

API Service SG or SH, SAE 5W-30 or 10W-30 (check manual for specific temp ranges)

Automatic Transmission Fluid:

ATF+3 (Chrysler spec, often compatible with Dexron II/III)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil

Transfer Case Fluid:

ATF+3 or Dexron II/III

Coolant:

Ethylene glycol coolant (50/50 mix with distilled water)

Known Issues

Common Issue 1:

Head gasket failure on the 4.0L engine (especially in earlier models, improved by '95 but still a concern)

Common Issue 2:

Cracked cylinder heads on the 4.0L (less common by '95, but possible)

Common Issue 3:

Leaf spring 'اعراب' (sagging) due to age and load

Common Issue 4:

Radiator leaks or failure (plastic end tanks)

Common Issue 5:

Rust proliferation, particularly on rocker panels, floor pans, and rear quarter panels

Common Issue 6:

Oil filter adapter housing leaks

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Founded on military utility vehicles, Jeep has a long history of 4x4 leadership and off-road prowess.

Model Evolution

Xj Introduction:

The Cherokee XJ was introduced in 1984, revolutionizing the SUV market with its compact size and unibody construction.

Xj Facelift:

The 1995 model represents a significant update within the XJ's second generation, featuring revised interior and exterior styling.

Xjs Production Run:

1984-2001 (North America), continuing longer in other markets

Production

Manufacturing Locations:

Toledo, Ohio, USA