Jeep Cherokee XJ 1994 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1994 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV Usp: Renowned for its off-road...

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标签: 1994 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV

Renowned for its off-road capability, ruggedness, and compact yet functional design.

Competitive Analysis

Competitors 1994:

Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder.

Key Features

Design Philosophy:

Unibody construction for lighter weight and improved on-road manners compared to body-on-frame SUVs of the era.

Off Road Capability:

Optional Selec-Trac full-time 4WD or Command-Trac part-time 4WD systems, robust suspension design.

Manual Benefit

User Benefit:

Empowers owners and technicians with the knowledge to perform a wide range of repairs and maintenance, saving time and money.

📋 Manual Details

Coverage Areas

Coverage Type:

Comprehensive Workshop Service Repair

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhauls, component diagnostics, timing, valve trains, cooling systems, lubrication systems, fuel injection systems (MPI).

Engine Performance:

Engine tuning, diagnostics for power loss, emissions control systems.

Transmission Manual:

Service, repair, and overhaul for the AX-15 manual transmission.

Transmission Automatic:

Service, repair, and overhaul for the AW4 automatic transmission.

Drivetrain:

Front and rear axle servicing, differential repair, NV231 Command-Trac transfer case operation and repair, driveshaft maintenance.

Suspension:

Front and rear suspension component replacement (leaf springs, shocks, control arms), steering system servicing, wheel alignment procedures.

Brakes:

Front disc brake service, rear drum brake service, parking brake system, ABS diagnostics and repair (if equipped).

Electrical System:

Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system (distributor, coil, plugs), lighting, instrument cluster diagnostics.

Fuel System:

Fuel pump testing, fuel injectors, fuel pressure regulator, fuel tank and lines.

Exhaust System:

Muffler, catalytic converter, exhaust manifold service.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, chassis lubrication.

Heating And Air Conditioning:

HVAC system diagnosis, component replacement (compressor, evaporator, heater core), refrigerant handling.

Procedures Included

Routine Maintenance:

Oil and filter changes, fluid level checks and top-offs, tire rotations, spark plug replacement, air filter replacement.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides.

Major Repairs:

Engine rebuilds, transmission rebuilds, differential overhaul, suspension component replacement, brake caliper replacement.

Component Removal Installation:

Detailed instructions for removing and installing all major and minor components.

Torque Specifications:

Precise torque values for all critical fasteners.

Wiring Diagrams:

Detailed, high-resolution electrical schematics for all vehicle systems.

Special Tools:

Identification and usage of any special tools required for specific repairs.

Technical Depth

Depth:

In-depth, professional-level detail suitable for experienced mechanics and DIY enthusiasts.

Diagnostic Approach:

Systematic diagnostic flowcharts and procedures.

Component Level Detail:

Detailed breakdowns of components for repair and reassembly.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content.

Print Quality

Print Readability:

High-resolution, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4.0L OHV V6 (AMC 242)

Displacement:

3956 cc

Configuration:

Overhead Valve (OHV) V6

Bore X Stroke:

91.1 mm x 101.1 mm

Compression Ratio:

8.8:1

Horsepower:

177 hp @ 4500 rpm

Torque:

220 lb-ft @ 2500 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Variant 2

Engine Code 2:

2.5L I4 (AMC 150)

Displacement 2:

2469 cc

Configuration 2:

Inline 4-Cylinder (I4)

Horsepower 2:

125 hp @ 5200 rpm

Torque 2:

146 lb-ft @ 3000 rpm

🔧 Transmission

Standard Transmission

Type:

AX-15 5-Speed Manual

Optional Transmission

Type:

AW4 4-Speed Automatic

Features

4Wd System Manual:

Command-Trac NV231 Part-Time Transfer Case

4Wd System Automatic:

Selec-Trac NV242 Full-Time/Part-Time Transfer Case (Optional with AW4)

📐 Dimensions

Exterior

Length:

165.3 inches (4200 mm)

Width:

69.9 inches (1775 mm)

Height:

62.9 inches (1598 mm)

Wheelbase:

101.4 inches (2575 mm)

Weights

Curb Weight Min:

3160 lbs (1433 kg)

Curb Weight Max:

3580 lbs (1624 kg)

Cargo

Cargo Volume Behind Rear Seat:

30.5 cu ft (0.86 m³)

Cargo Volume With Rear Seat Folded:

71.0 cu ft (2.01 m³)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

3 stars (for 4WD models)

Active Features

Optional Anti-lock Braking System (ABS) on rear wheels, optional on all four wheels for some trims.

Passive Features

Airbags:

Driver-side airbag standard.

Seatbelts:

3-point front seat belts, 2-point rear lap belts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette player with optional CD player. Speaker configurations vary by trim.

Driver Assistance

Cruise Control:

Available on most trims.

Power Windows Locks:

Available on higher trims.

Connectivity

Auxiliary Input:

Not standard, aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

3,000 miles or 3 months (severe duty), 5,000 miles or 6 months (normal duty).

Transmission Fluid Change Auto:

Every 30,000-60,000 miles (depending on driving conditions).

Transmission Fluid Change Manual:

Every 50,000-100,000 miles.

Coolant Flush Interval:

Every 30,000 miles or 2 years.

Spark Plug Replacement 4.0L:

Approximately 100,000 miles (using platinum or iridium plugs).

Fluid Specifications

Engine Oil Spec:

API SG or higher, SAE 10W-30 (or 5W-30 for extreme cold).

Engine Oil Capacity 4.0L:

5 US quarts (4.7 L) with filter.

Transmission Fluid Auto Spec:

ATF+3 or ATF+4 (Chrysler specifications).

Transmission Fluid Manual Spec:

API GL-3 or GL-4 SAE 75W-90 gear oil.

Transfer Case Fluid Spec:

ATF+3 or ATF+4 (for NV231/NV242).

Coolant Spec:

Ethylene Glycol based, 50/50 mix with distilled water, meeting Chrysler MS-7170 or equivalent.

Known Issues

Common Issue 1:

Headliner sagging (common in older vehicles due to adhesive failure).

Common Issue 2:

Oil filter adapter housing leaks (common on 4.0L).

Common Issue 3:

Radiator cracking and leaks (especially lower tanks).

Common Issue 4:

Starter motor heat soak issues (4.0L engine).

Common Issue 5:

Leaf spring axle wrap and U-joint wear.

Common Issue 6:

Power steering pump whine/failure.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Jeep, a division of Chrysler Corporation (at the time), held a long-standing reputation for off-road prowess dating back to World War II Jeeps.

Model Evolution

Design Origin:

The XJ Cherokee, introduced in 1984, revolutionized the SUV segment with its unibody construction, a departure from traditional body-on-frame designs.

Major Updates Pre 1994:

Refined interior, improved aerodynamics, introduction of the 4.0L inline-six engine (1987), introduction of Command-Trac and Selec-Trac systems.

Production

Production Span:

1984-2001 (North America)

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Automotive Journal Recognition:

Frequently praised by automotive publications for its off-road capability and value proposition within the SUV market.

Ratings

Consumer Reports Historically:

Often noted for reliability of the 4.0L engine, but with some concerns regarding electrical systems and interior wear over time.