2001 Jeep Cherokee XJ Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 2001 Chassis Code: XJ 👋 Introduction Market Position Vehicle Class: Compact SUV (Sport Utility Vehicle) Target Demographic: Individuals seeking a capable,...

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标签: 2001 Car Cars Cherokee Cherokee XJ Jeep

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Year:

Chassis Code:

👋 Introduction

Market Position

Vehicle Class:

Compact SUV (Sport Utility Vehicle)

Target Demographic:

Individuals seeking a capable, off-road oriented, and durable SUV for daily driving and recreational use.

Competitive Analysis

Key Competitors:

Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer.

Key Features

Vehicle Strengths:

Renowned for its robust unibody construction (Uniframe), strong off-road capability, legendary 4.0L inline-six engine, and long-term durability.

Manual Value Proposition:

Empowers owners to perform maintenance and repairs, saving money and ensuring the longevity of a classic Jeep model.

📋 Manual Details

Coverage Areas

Systems Covered Overview:

Comprehensive coverage for all major vehicle systems including engine, transmission, drivetrain, brakes, cooling, electrical, HVAC, fuel, steering, suspension, and more.

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive workshop manuals of this era)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Compatibility

Operating Systems:

Windows, macOS

📖 Manual Coverage

Systems Covered

Engine Service:

Detailed diagnostics, repair, and overhaul procedures for the 4.0L (242 ci) I6 engine, including timing, valve train, fuel injection, ignition, cooling, and exhaust.

Transmission Service:

Covers the NV3550 5-speed manual transmission and the 42RE 4-speed automatic transmission, including overhaul, adjustment, and fluid specifications.

Driveline Service:

Front and rear differential service, axle shafts, U-joints, CV joints, transfer case (NP231 Command-Trac) maintenance and repair.

Brake System Service:

Front and rear brake system diagnostics, repair, fluid specifications, ABS system troubleshooting, and component replacement.

Suspension Steering:

Front and rear suspension components, steering system diagnostics, power steering pump, steering gear, and alignment specifications.

Cooling System:

Radiator, water pump, thermostat, fan clutch, coolant specifications, and pressure testing procedures.

Electrical Battery Charging:

Battery service, alternator testing and replacement, starter motor diagnostics, wiring diagrams, and fuse/relay identification.

Ignition System:

Ignition coil, spark plugs, distributor (if applicable for earlier models, though 2001 is typically coil-on-plug or distributorless), timing adjustments.

Instrument Panel Gauges:

Diagnostics and repair of gauges, warning lights, and instrument cluster components.

Audio System:

Troubleshooting and repair of the factory radio, speakers, and antenna system.

Horn System:

Horn circuit diagnostics and repair.

Cruise Control:

Vehicle speed control system diagnostics and repair.

Electrically Heated Systems:

Troubleshooting of electrically heated components such as rear defogger or heated mirrors.

Engine Intake Exhaust:

Engine performance tuning, intake manifold gaskets, exhaust system components, catalytic converter.

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP) system.

Tires Wheels:

Tire pressure monitoring, wheel mounting, lug nut torque specifications, and wheel bearing service.

HVAC System:

Air conditioning system service, heating system operation, blower motor, heater core, evaporator core, refrigerant charging.

Emission Control:

On-Board Diagnostics (OBD-II) system, catalytic converter, EGR system, secondary air injection system, emission control components.

Procedures Included

Maintenance Procedures:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks and flushes, lubrication, and general inspection.

Diagnostic Procedures:

Step-by-step diagnostic guides and troubleshooting charts for various systems, including fault code retrieval and interpretation.

Repair Procedures:

Detailed instructions for component removal, installation, and adjustment, covering everything from minor repairs to major overhauls.

Troubleshooting Guides:

Systematic approaches to identifying and resolving common and uncommon vehicle problems.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic DIY maintenance to complex engine and transmission rebuilds, suitable for professional mechanics and experienced DIYers.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval.

Printability:

Printable pages for on-site work.

Print Quality

Graphic Resolution:

High-resolution diagrams and illustrations.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 6-Cylinder, Overhead Valve (OHV)

Engine Displacement:

4.0 Liters (242 cubic inches)

Engine Bore X Stroke:

3.875 inches x 3.414 inches (98.4 mm x 86.7 mm)

Engine Compression Ratio:

8.8:1

Engine Horsepower:

190 hp @ 4600 rpm (approximate)

Engine Torque:

225 lb-ft @ 3200 rpm (approximate)

Fuel System

Fuel Induction:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline, 87 octane (89 recommended for optimal performance)

Cooling System

Cooling System Type:

Pressurized liquid cooling system

Coolant Type:

Mopar Antifreeze/Coolant (API Specification: Chrysler MS-9769) or equivalent (50/50 mixture with distilled water)

Oil Specifications

Engine Oil Type:

SAE 10W-30 API Service SG or higher

Engine Oil Capacity:

6 U.S. Quarts (5.7 Liters) with filter change

🔧 Transmission

Standard

Standard Transmission:

NV3550 5-Speed Manual Transmission

Optional

Optional Transmission:

42RE 4-Speed Automatic Transmission

Manual Transmission Fluid

Manual Transmission Fluid Spec:

MS-9224 (Manual Transmission Fluid)

Automatic Transmission Fluid

Automatic Transmission Fluid Spec:

ATF+4 (Chrysler Material Standard MS-9602)

Transfer Case

Transfer Case Model:

New Process (NP) 231 (Command-Trac 4WD System)

Transfer Case Fluid

Transfer Case Fluid Spec:

MS-9224 (Manual Transmission Fluid, or Dexron III/Mercon equivalent)

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Overall Length:

167.5 inches (4255 mm)

Overall Width:

70.5 inches (1791 mm)

Overall Height:

64.4 inches (1636 mm)

Weights

Curb Weight:

Approx. 3,400 - 3,600 lbs (1542 - 1633 kg)

Gross Vehicle Weight Rating:

Approx. 4,750 - 5,000 lbs (2155 - 2268 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance Rating:

3 Stars (for 2WD models), 4 Stars (for 4WD models) - based on general XJ testing, specific 2001 data may vary.

Active Features

Braking System:

Front: Vented Disc; Rear: Drum (standard), Rear Disc (optional on some trims/late models, consult manual for specifics).

Anti-lock Braking System (ABS) available on select models/trims.

Passive Features

Airbags:

Driver and front passenger airbags.

💡 Technology Features

Infotainment

Audio System Features:

Factory AM/FM stereo with cassette and CD player options. Speaker configurations varied by trim level.

Driver Assistance

Cruise Control:

Standard on most XJ models of this era.

Connectivity

OBD Ii Support:

Compliant with OBD-II diagnostic standards for emissions and system monitoring.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 6,000 miles or 6 months (whichever comes first, depending on driving conditions; consult manual for specific recommendations).

Transmission Fluid Change:

Automatic: 30,000 - 60,000 miles; Manual: 60,000 - 100,000 miles (refer to manual for precise intervals).

Coolant Flush Interval:

Every 30,000 - 50,000 miles or 2-5 years.

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 (Chrysler Material Standard MS-9602) or equivalent

Known Issues

Common Issues Xj:

Headliner sagging, rust (especially rocker panels, floor pans, and tailgate), radiator leaks, front track bar wear, rear main seal leaks, heater core failures, and alternator failures.

Manual Benefit For Issues:

The manual provides detailed diagnostic steps and repair procedures to address these common issues effectively.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep, a brand with deep roots in military vehicles, has a long history of producing rugged and capable off-road SUVs.

Model Evolution

Cherokee Xj Introduction:

The Jeep Cherokee (XJ) was a revolutionary vehicle, pioneering the compact SUV segment with its innovative unibody construction when introduced in 1984.

Cherokee Xj Production End:

The XJ Cherokee had an exceptionally long production run, ending in 2001 in North America, making the 2001 model the final year of this iconic generation.

Production

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Kl J-E Magazine Award:

Often cited by automotive publications as a highly capable and durable compact SUV, earning it a strong reputation among enthusiasts.