Engine Mechanical:
Engine overhaul, cylinder head, block assembly, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system
Engine Performance:
Fuel system (carburetor/EFI), ignition system, emissions control system, engine diagnostics, performance tuning
Transmission:
Manual transmission overhaul, automatic transmission overhaul, clutch system, driveline components, transfer case
Suspension:
Front suspension (leaf spring/coil spring), rear suspension (leaf spring), shock absorbers, springs, control arms, bushings, alignment
Steering:
Steering gear, power steering system, steering column, tie rods, ball joints
Brakes:
Front disc brakes, rear drum brakes, parking brake system, hydraulic system, ABS (if equipped)
Electrical System:
Battery, charging system, starting system, ignition system, lighting system, gauges, instrument cluster, body electrical, wiring diagrams
Fuel System:
Fuel pump, fuel tank, fuel lines, fuel injectors, fuel pressure regulator
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, exhaust pipes
Cooling System:
Radiator, fan, water pump, thermostat, heater core
HVAC:
Heating, ventilation, and air conditioning system components and service
Body And Frame:
Body panels, doors, windows, interior trim, frame construction, collision repair basics
Chassis:
Frame, body mounts, crossmembers, and related chassis components.
Maintenance:
Regular maintenance checks, fluid changes, filter replacements, lubrication points
Disassembly Assembly:
Step-by-step instructions for component removal and reinstallation
Repair Rebuild:
Detailed procedures for repairing and rebuilding major vehicle systems and components
Troubleshooting:
Diagnostic flowcharts and common issue identification
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical data
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Illustrations Diagrams:
Detailed line drawings and exploded views of components
Diagnostics:
Includes diagnostic procedures for common drivability and electrical issues, often referencing specific DTCs (Diagnostic Trouble Codes) where applicable.
Depth:
Factory-level technical detail suitable for professional technicians and advanced DIY mechanics
File Format Details:
PDF, Adobe Reader compatible
Print Capability:
Full Printable, high resolution for clarity
Zoom Functionality:
YES, allows for detailed inspection of illustrations and text
Text Search:
Likely searchable due to PDF format, depending on OCR quality
Operating Systems:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction)
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions.
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on transmission type and usage.
Engine Oil:
10W-30 or 10W-40 (API Service SG or higher) for most 4.0L I6 engines. Check manual for specific 2.5L I4 recommendations.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Automatic Transmission Fluid:
ATF+4 (Chrysler's recommended fluid, though earlier manuals might specify ATF+2 or ATF+3 for the AW4)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (viscosity typically 75W-90 or 80W-90)
4.0L Heatexchanger Leak:
Common issue with radiator and heater core leaks due to material aging.
Yj Leaf Springs:
YJ models are prone to leaf spring fatigue and breakage over time, especially with off-road use.
Electrical Gremlins:
As with many vehicles of this era, intermittent electrical issues can arise due to wiring age and corrosion.
Tires:
Standard tire sizes often include 215/75R15 or 30x9.50R15, though aftermarket sizes are common.
Oil Filter Part Number:
Mopar MO-090, or equivalent aftermarket like Fram PH8A or Wix 51515 (verify for specific engine)
Air Filter Part Number:
Mopar PA2052, or equivalent aftermarket
