🏷️ Basic Information

Make:

Jeep

Model:

Cherokee

Chassis Codes:

XJ, YJ

Product Name:

Jeep Cherokee Yj Xj 1984-1996 Workshop Service Repair Manual

👋 Introduction

Target Audience:

Jeep Cherokee XJ/YJ owners, independent repair shops, DIY enthusiasts, restoration specialists.

Value Proposition:

Provides comprehensive technical data for DIY repair and maintenance, reducing reliance on expensive dealership services.

Comprehensiveness:

Covers all major mechanical, electrical, and body systems for the specified model years.

Diagnostic Focus:

Emphasizes troubleshooting and diagnostic procedures for efficient problem-solving.

Detail Level:

Includes detailed exploded views, wiring diagrams, and component specifications.

📋 Manual Details

Primary Coverage:

Full Workshop Service and Repair

Geographic Coverage:

North America (implied by common market availability)

Estimated Pages:

Over 1000 (typical for comprehensive workshop manuals of this era)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, component specifications, tuning, diagnostics, cooling system, lubrication system, exhaust system.

Engine Performance:

Ignition system, fuel system (including injection and carburetion depending on variant), emissions control systems, turbocharging (if applicable).

Transmission Manual:

Manual transmission overhaul, clutch service, shift mechanism, gear ratios, fluid specifications.

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, hydraulic systems, shift control, fluid specifications.

Drivetrain:

Transfer case operation and repair, front and rear axle assemblies, differentials, driveshafts, U-joints, CV joints.

Suspension:

Front and rear suspension systems (leaf springs, coil springs, control arms, shock absorbers, sway bars), steering linkage, wheel alignment specifications.

Brakes:

Brake system components (discs, drums, calipers, master cylinder, wheel cylinders, ABS components if equipped), hydraulic lines, parking brake system, bleeding procedures.

Electrical System:

Battery, charging system, starting system, lighting, instruments and gauges, wiring diagrams for all circuits, fuse and relay identification.

Body And Chassis:

Body panel repair, interior trim removal, door mechanisms, glass replacement, frame specifications, rust prevention and repair.

HVAC:

Heating, ventilation, and air conditioning system diagnosis, repair, refrigerant handling, component replacement.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, tune-up procedures.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.

Engine Rebuild:

Detailed instructions for complete engine disassembly, inspection, machining, and reassembly, including torque specifications and clearances.

Electrical Diagnostics:

Use of multimeters, oscilloscopes, and specific diagnostic tools, testing of sensors, actuators, and control modules.

Bodywork Restoration:

Dent repair, panel replacement, rust treatment, paint preparation, and application guidance (general).

Depth Level:

Comprehensive (from basic maintenance to major component overhaul and complex diagnostics)

Diagnostic Capabilities:

Advanced diagnostics for engine management, ABS, and other electronic systems.

Special Tools:

Identification of specific Chrysler/Jeep special tools required for certain procedures.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable for efficient information retrieval.

Printability:

Printable pages for workshop use.

Image Resolution:

High-resolution diagrams and photographs for clarity.

Binding:

Not applicable (digital format)

Paper:

Not applicable (digital format)

⚙️ Engine Specifications

Engine Options:

2.5L AMC I4, 4.0L AMC I6, 2.1L VM Turbodiesel (Europe), 2.8L VM Turbodiesel (later models, less common in US).

Engine Code 4 0L:

4.0L HO (High Output) Six-Cylinder

4 0L Horsepower Approx:

177-190 hp (depending on year and specific tune)

4 0L Torque Approx:

220-255 lb-ft (depending on year and specific tune)

2 5L Horsepower Approx:

121-130 hp

2 5L Torque Approx:

150-155 lb-ft

Fuel Injection:

Multi-point Fuel Injection (MPI) for most 4.0L and later 2.5L engines; Carbureted for early 2.5L variants.

Fuel Type:

Unleaded Gasoline

Block Material 4 0L:

Cast Iron

Head Material 4 0L:

Cast Iron

🔧 Transmission

Standard Transmission Type:

5-speed Manual (e.g., Peugeot BA10/5 for early models, then NVG NV3550)

Optional Transmission Type:

3-speed Automatic (e.g., TF-904), 4-speed Automatic (e.g., AW4 - highly regarded, often paired with 4.0L)

Transmission Cooling:

Automatic transmissions typically feature external coolers integrated with the radiator.

Automatic Transmission Fluid:

ATF+3 or ATF+4 (check specific year for exact recommendation)

Manual Transmission Fluid:

GL-4 gear oil (e.g., SAE 75W-90 or 80W-90)

📐 Dimensions

Wheelbase:

Approx. 93.4 inches (2372 mm)

Length:

Approx. 160-165 inches (4064-4191 mm)

Width:

Approx. 66.2-67.5 inches (1681-1715 mm)

Height:

Approx. 62.1-65.4 inches (1577-1661 mm)

Curb Weight:

Approx. 3000-3400 lbs (1360-1542 kg)

Gross Vehicle Weight Rating:

Approx. 4500-5000 lbs (2041-2268 kg)

🛡️ Safety Features

NHTSA Ratings:

Variable and model-year dependent; generally moderate for its era, with significant improvements in later XJ models.

ABS:

Optional Anti-lock Braking System (ABS) available on some models, typically rear-wheel only initially, later becoming 4-wheel ABS.

Airbags:

Driver-side airbag became standard in later years (around 1994-1995); early models often lacked airbags.

Seat Belts:

Front and rear seat belts, with shoulder belts for front occupants.

💡 Technology Features

Audio System:

Factory AM/FM radio with cassette player; optional CD player in later models. Basic speaker configurations.

Cruise Control:

Optional on many trims, standard on higher trims.

Usb Aux:

Not available from factory; aftermarket solutions are common.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for specifics).

Transmission Fluid Change:

Automatic: ~30,000-50,000 miles; Manual: ~60,000-100,000 miles (highly variable, manual is definitive).

Coolant Flush:

Every 2-5 years or 30,000-50,000 miles, depending on coolant type.

Engine Oil Type 4 0L:

SAE 10W-30 or 10W-40 (check manual for exact viscosity and API service classification, e.g., API SN or equivalent).

Coolant Type:

Ethylene Glycol based coolant, typically orange or green (specific Mopar coolant often recommended).

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (check manual).

Common Weaknesses:

Head gasket failure (especially earlier 4.0L), cracked cylinder heads (early 4.0L), rust (particularly on body and frame components), rear main seal leaks, heater core leaks, TPS (Throttle Position Sensor) failure, CPS (Crankshaft Position Sensor) failure on some models.

Steering Issues:

Worn steering box, play in the steering linkage, worn ball joints.

📚 Vehicle History

Jeep Legacy:

Jeep's long history of producing capable off-road vehicles, starting with the Willys MB.

Xj Introduction:

Introduced in 1984 as a unibody SUV, a departure from traditional body-on-frame Jeep construction, designed for better on-road manners and fuel efficiency.

Yj Introduction:

Introduced in 1987 as the successor to the CJ-7, featuring updated styling and coil springs in the front suspension (distinct from the XJ's unibody design).

Xj Updates:

Significant updates included the introduction of the 4.0L HO engine (1987), interior and exterior styling refreshes (1991), and the addition of airbags (circa 1994).

Production Period:

1984-1996

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Popular Mechanics Car Of The Year:

XJ received recognition from automotive publications for its innovative design and capability.

Off Road Capability Ratings:

Consistently highly rated for off-road capability due to its compact size, short overhangs, and available 4x4 systems (Command-Trac, Selec-Trac).