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Jeep Comanche 1986 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Comanche Year: 1986 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Positioning: The Jeep Comanche (MJ) was a compact pickup truck...
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Jeep Comanche 1986 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Comanche
Year:
1986
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Positioning:
The Jeep Comanche (MJ) was a compact pickup truck produced by Jeep, a division of American Motors Corporation (AMC) from 1986 to 1992. It shared its platform and many components with the Jeep Cherokee (XJ). This manual positions itself as the essential resource for owners and mechanics working on the 1986 model year, offering professional-grade information.
Competitive Analysis
Competitors:
Competed primarily with the Chevrolet S-10, Ford Ranger, and Toyota Pickup in the compact pickup truck segment. Its unique selling proposition was Jeep's off-road heritage and the availability of 4WD.
Key Features
Features:
Designed to provide comprehensive repair and maintenance data, enabling users to perform a wide range of tasks, from routine servicing to major overhauls, mirroring the information used by authorized Jeep service centers.
📋 Manual Details
Coverage Areas
Engine:
All engine options for 1986 Comanche
Transmission:
All transmission options for 1986 Comanche
Drivetrain:
2WD and 4WD systems
Suspension:
Front and rear suspension systems
Brakes:
Front and rear brake systems, including parking brake
Steering:
Power steering system
Electrical:
Complete electrical system, including wiring diagrams and component testing
Body:
Exterior body panels, interior trim, doors, windows, and tailgate
HVAC:
Heating, ventilation, and air conditioning systems
Fuel System:
Fuel tank, pump, lines, and injection (if applicable)
Cooling System:
Radiator, fan, thermostat, and coolant passages
Exhaust System:
Exhaust manifold, pipes, muffler, and catalytic converter
Chassis:
Frame, axles, and suspension mounting points
Diagnostic Troubleshooting:
Fault finding procedures and common issue resolution
Page Count
Estimated Pages:
Likely 500-1000+ pages, typical for a comprehensive workshop manual of this era
Manual Type
Type:
Factory Authorized Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Physical Printed Manual (implied by sales context)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuild procedures, cylinder head, pistons, crankshaft, camshaft, timing
Engine Management:
Ignition system, fuel injection (if applicable), sensors, ECU diagnostics
Transmission Manual:
Clutch, gear selection, internal components, fluid service
Transmission Automatic:
Torque converter, valve body, internal components, fluid service, shift control
Transfer Case:
4WD system operation, disassembly, and service
Axles Differentials:
Front and rear axle disassembly, assembly, and fluid service
Power Steering:
Steering gear, pump, hoses, fluid service
Brake System:
Disc and drum brake service, hydraulic system, parking brake mechanism
Lighting System:
Headlights, taillights, interior lighting, bulb replacement
Instrument Panel:
Gauges, warning lights, instrument cluster removal and service
Comfort Convenience:
Power windows, power locks, seats, mirrors, wipers, horn
Body Structure:
Frame inspection, chassis components, mounting points
Diagnostics:
Troubleshooting charts, symptom-based diagnosis, electrical testing procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments
Component Removal Installation:
Detailed steps for removing and reinstalling major and minor components
Overhaul Rebuild:
Complete procedures for engine, transmission, and differential rebuilds
Torque Specifications:
Critical torque values for all fasteners and assembly points
Alignment:
Wheel alignment specifications and adjustment procedures
Diagnostics Troubleshooting:
Step-by-step procedures for identifying and resolving common and uncommon issues
Electrical Troubleshooting:
Wiring diagram interpretation, circuit testing, continuity checks
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and troubleshooting.
📊 Manual Specifications
File Format
Format:
Printed Manual
Print Quality
Quality:
High-quality paper and printing, designed for workshop use. Likely includes clear diagrams and illustrations.
Binding Type
Binding:
Likely perfect bound or spiral bound for lay-flat usability in a workshop environment.
Paper Type
Paper:
Durable, possibly coated paper to withstand grease and dirt in a workshop.
⚙️ Engine Specifications
Primary Engine
Engine Options:
For 1986, the Comanche was offered with: 2.5L AMC 'Tech IV' (Pontiac Iron Duke derivative) I4, 4.0L AMC I6, 2.8L Chevrolet V6 (through an AMC-GM agreement).
Performance 2 5L
Displacement 2 5L:
2.5 Liters (150 cu in)
Horsepower 2 5L:
Approx. 115 hp
Torque 2 5L:
Approx. 130 lb-ft
Performance 4 0L
Displacement 4 0L:
4.0 Liters (242 cu in)
Horsepower 4 0L:
Approx. 173 hp
Torque 4 0L:
Approx. 220 lb-ft
Performance 2 8L
Displacement 2 8L:
2.8 Liters (173 cu in)
Horsepower 2 8L:
Approx. 110-115 hp
Torque 2 8L:
Approx. 145 lb-ft
Fuel System
Injection Type:
Throttle Body Injection (TBI) for all engines in 1986.
Cooling System
Coolant Type:
Conventional Ethylene Glycol based coolant. Manual will specify correct mixture and capacity.
🔧 Transmission
Standard
Standard Transmission:
4-speed manual (New Process NP4500 or equivalent)
Optional
Optional Transmission:
3-speed automatic (Chrysler A727 Torqueflite) or 4-speed automatic (Chrysler A904 Torqueflite)
Features
Drivetrain Options:
Command-Trac part-time 4WD system, or 2WD.
📐 Dimensions
Exterior Wheelbase
Wheelbase:
Short Bed: 113.3 inches (2878 mm); Long Bed: 124.9 inches (3172 mm)
Exterior Length
Length:
Short Bed: 175.2 inches (4450 mm); Long Bed: 186.7 inches (4742 mm)
Exterior Width
Width:
Approx. 72.4 inches (1839 mm) excluding mirrors
Exterior Height
Height:
Approx. 65.6 inches (1666 mm) for 2WD, higher for 4WD models
Weights Curb
Curb Weight:
Varies by configuration, typically 3,200 - 3,800 lbs (1450 - 1725 kg)
Cargo Bed
Bed Length:
Short Bed: 6 ft; Long Bed: 7 ft
🛡️ Safety Features
Ratings
Crash Test Data:
NHTSA and IIHS data from this era is limited and often not directly comparable to modern standards. The manual will detail passive safety features of the time.
Active Features
Active Safety:
Brake systems (front disc, rear drum standard), 4-wheel drive capability for improved traction.
Passive Features
Passive Safety:
Seat belts (lap and shoulder belts standard), energy-absorbing steering column, reinforced passenger compartment, side-impact door beams (on later models, check specific VIN for 1986).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional cassette player. Speaker configurations vary.
Driver Assistance
Driver Aids:
Limited to 4WD capability for traction. No electronic driver aids like ABS or traction control were standard or widely available in 1986.
Connectivity
Connectivity Features:
None in the modern sense. Primarily mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, but manual will specify exact interval based on engine and driving conditions.
Transmission Fluid Change:
Automatic: every 30,000-60,000 miles; Manual: every 60,000-100,000 miles (check specific fluid type).
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles.
Tune Up Interval:
Spark plugs, wires, distributor cap/rotor typically at 30,000-60,000 miles.
Fluid Specifications
Engine Oil Spec:
API Service SG or later. Viscosity: 10W-30 recommended for most conditions, check manual for specific temperatures.
Automatic Transmission Fluid:
Chrysler ATF+2 or ATF+3 (refer to manual for exact specification based on transmission model).
Manual Transmission Fluid:
GL-4 rated gear oil, typically 75W-90 or 80W-90. Check manual for specific fill capacity and type.
Transfer Case Fluid:
Refer to manual, likely same as manual transmission fluid or a specific NP-type transfer case fluid.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Common Wear Items:
Radiator support bushings, leaf spring bushings, exhaust hangers, water pump seals, alternator brushes, fuel pump, TPS (Throttle Position Sensor) on TBI.
Common Engine Issues:
Valve stem seals on 4.0L I6, oil leaks from main seals, timing chain guides on 2.5L, carburetor issues on older models if converted.
Common Transmission Issues:
Leaking seals and gaskets, worn clutch components in manuals, torque converter issues in automatics.
Part Numbers
Oil Filter Example:
Fram PH8A or equivalent (check manual for exact cross-reference)
📚 Vehicle History
Brand Heritage
Heritage:
Built upon Jeep's legacy of rugged, off-road capable vehicles, extending this capability into the compact pickup truck market.
Model Evolution
Platform:
Based on the Jeep Cherokee (XJ) unibody chassis, sharing many mechanical and interior components, making it a distinct offering in its segment.
Production
Production Years:
1986-1992
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Recognition:
While specific awards for the 1986 Comanche might be scarce, Jeep vehicles of this era were consistently recognized for their off-road prowess and durability.
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