Jeep Grand Cherokee 1997 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1997 Codes Chassis Code: ZJ Vin Code: Part of VIN typically begins with 1J4 👋 Introduction Market Position Vehicle Segment:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Grand Cherokee

Year:

Codes

Chassis Code:

Vin Code:

Part of VIN typically begins with 1J4

👋 Introduction

Market Position

Vehicle Segment:

Mid-size luxury SUV, body-on-frame construction

Competitive Analysis

Competitors 1997:

Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery

Key Features

Key Features Vehicle:

Robust towing capability, spacious interior, available V8 engines, significant off-road potential (especially with Quadra-Trac or Selec-Trac systems)

Manual Purpose

Target Audience:

DIY enthusiasts, professional mechanics, service technicians

Manual Value

Value Proposition:

Empowers owners to perform complex repairs and maintenance, saving time and money while ensuring proper vehicle upkeep

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair for all systems and components

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

4.0L I6, 5.2L V8, 5.9L V8: disassembly, assembly, inspection, overhaul, torque specifications, component testing

Engine Performance:

Fuel system, ignition system, emission control systems, cooling system, lubrication system, diagnosis, troubleshooting

Transmission Manual:

NV3550 5-speed manual: overhaul, adjustment, diagnosis, component replacement

Transmission Automatic:

42RE, 46RH, 47RH 4-speed automatic: overhaul, diagnosis, torque converter, shift control, fluid service

Drivetrain:

Front and rear axles (Dana 30, Dana 35, Chrysler 8.25), transfer cases (NV231J, NV242J), driveshafts, CV joints, U-joints: inspection, repair, fluid specifications

Brakes:

Front/rear disc brakes, anti-lock braking system (ABS), brake fluid, hydraulic lines, master cylinder, calipers, rotors, pads: diagnosis, repair, bleeding procedures

Suspension:

Front and rear suspension components, control arms, coil springs, shock absorbers, steering knuckles, stabilizer bars, bushings: inspection, replacement, alignment specifications

Steering:

Power steering system, steering gear, steering column, tie rods, drag links, power steering fluid: diagnosis, repair, fluid specifications

Electrical System:

Battery, charging system (alternator), starting system (starter), ignition switch, fuses, relays, wiring diagrams, lighting system, instrumentation

Body And Frame:

Body panel removal/installation, doors, windows, interior trim, exterior trim, glass replacement, frame straightening (if applicable), rust repair procedures

HVAC:

Heating, ventilation, air conditioning system: refrigerant types, charging, compressor, condenser, evaporator, blower motor, controls, diagnosis

Comfort And Convenience:

Power windows, power locks, power seats, remote keyless entry, cruise control, interior lighting, audio system: diagnosis, repair

Restraint Systems:

Airbag system components, seat belts, SRS module: diagnosis, replacement procedures, safety precautions

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification

Repair:

Component removal, installation, adjustment, and overhaul for all major systems

Diagnostics:

OBD-II diagnostic codes, sensor testing, module testing, wiring checks

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems

Technical Depth

Depth Of Coverage:

Comprehensive: from basic maintenance to complete engine and transmission rebuilds

Diagnostic Procedures:

Advanced diagnostic procedures, including multimeter usage, oscilloscope interpretation, and scan tool data analysis

Specification Tables:

Extensive tables of torque specifications, clearances, fluid capacities, and electrical values

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding Type:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

Searchability

Searchable Text:

Yes, text is searchable within the PDF document

Navigation

Hyperlinked Index:

Likely includes a hyperlinked table of contents for easy navigation

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

242ci (4.0L) I6 OHV ( produksi Chrysler)

Engine Code 2:

318ci (5.2L) V8 Magnum OHV

Engine Code 3:

360ci (5.9L) V8 Magnum OHV

Performance

Horsepower 4 0L:

185 hp @ 4,700 rpm

Torque 4 0L:

220 lb-ft @ 3,000 rpm

Horsepower 5 2L:

220 hp @ 4,500 rpm

Torque 5 2L:

285 lb-ft @ 3,200 rpm

Horsepower 5 9L:

245 hp @ 4,000 rpm

Torque 5 9L:

330 lb-ft @ 3,200 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Cooling System

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Mopar OAT)

Lubrication System

Oil Type 4 0L:

SAE 10W-30

Oil Type V8:

SAE 5W-30 or 5W-20 (depending on climate and specific recommendations)

🔧 Transmission

Standard

Standard Transmission Type:

NV3550 5-speed manual (standard on some 4.0L models)

Optional

Optional Transmission Type 1:

42RE 4-speed automatic (standard on most 4.0L models)

Optional Transmission Type 2:

46RH 4-speed automatic (optional on 5.2L models)

Optional Transmission Type 3:

47RH 4-speed automatic (optional on 5.9L models)

Features

Transmission Fluid Spec Automatic:

ATF+3 (Chrysler MS-9229) or equivalent

Transmission Fluid Spec Manual:

API GL-4 SAE 75W-90 synthetic gear lubricant

📐 Dimensions

Exterior

Wheelbase:

104.0 inches (2,642 mm)

Length:

177.8 inches (4,516 mm)

Width:

70.5 inches (1,791 mm)

Height:

66.1 inches (1,679 mm)

Weights

Curb Weight Approx:

4,100 - 4,800 lbs (1,860 - 2,180 kg)

Towing Capacity Max:

Up to 6,500 lbs (2,950 kg) depending on engine and axle ratio

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

4-star driver, 4-star passenger (as per 1997 standards)

Active Features

Standard on most models, optional on some base trims

Traction Control:

Available on certain models with specific 4WD systems

Passive Features

Airbags:

Driver and front passenger airbags

Seat Belts:

Front: 3-point height-adjustable with pretensioners; Rear: 3-point belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette and/or CD player, optional Infinity Gold premium audio system

Navigation:

Not available from factory

Driver Assistance

Cruise Control:

Standard on most trims

Keyless Entry:

Optional remote keyless entry system

Connectivity

Diagnostic Port:

OBD-II compliant port located under the dashboard

🔧 Maintenance

Service Intervals

Oil Change Interval Synthetic:

7,500 miles or 6 months (recommended with synthetic oil)

Oil Change Interval Conventional:

3,000 miles or 3 months (conventional oil)

Transmission Fluid Change Automatic:

30,000 - 60,000 miles (depending on driving conditions)

Transfer Case Fluid Change:

30,000 - 60,000 miles

Coolant Flush:

30,000 miles or 2 years

Fluid Specifications

Power Steering Fluid:

ATF+3 (Chrysler MS-9229) or equivalent

Brake Fluid:

DOT 3

Known Issues

Common Issue 1:

Cracked cylinder heads (especially 5.2L and 5.9L Magnum engines, though less common in later ZJ models than earlier ones)

Common Issue 2:

Transmission cooler line leaks or blockages leading to overheating

Common Issue 3:

Worn steering components (tie rod ends, ball joints) due to vehicle weight and off-road use

Common Issue 4:

Minor electrical gremlins (e.g., interior lights, power windows) due to age and wiring harness wear

Common Issue 5:

Front and rear differential pinion seal leaks

📚 Vehicle History

Brand Heritage

Jeep Heritage:

Roots in WWII military vehicles, synonymous with off-road capability and ruggedness

Model Evolution

Zj Generation Period:

1993-1998

1997 Model Year Updates:

Introduction of the 5.9L V8 Magnum engine, minor interior and exterior styling refinements, revised option packages

Production

Manufacturing Plant:

Jefferson North Assembly Plant, Detroit, Michigan

🏆 Awards & Recognition

Recognitions

Typical Award Category:

Often cited in 'Best Trucks' or 'Best SUVs' lists of its era for towing and off-road prowess

Motor Trend SUV Of The Year:

Not awarded in 1997, but its predecessor Grand Cherokee won in 1993