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1997 Jeep ZG Grand Cherokee Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1997 Chassis Code: ZG (WJ Platform - Predecessor to WJ) Platform: ZJ (Later models designated as ZG in some markets,...
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1997 Jeep ZG Grand Cherokee Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
1997
Chassis Code:
ZG (WJ Platform - Predecessor to WJ)
Platform:
ZJ (Later models designated as ZG in some markets, though technically ZJ generation)
👋 Introduction
Market Position
Market Position:
The 1997 Jeep Grand Cherokee (ZG/ZJ) was positioned as a premium, mid-size SUV, offering a blend of luxury, off-road capability, and utility. It competed with vehicles like the Ford Explorer, Chevrolet Blazer, Toyota 4Runner, and Nissan Pathfinder.
Competitive Analysis
Competitive Analysis:
The ZJ Grand Cherokee distinguished itself with its more refined interior, available V8 engine, and legendary Jeep "Trail Rated" capability, though often overshadowed in pure luxury by some competitors. Its solid front axle (on early models) provided superior off-road articulation.
Key Features
Key Features:
Comfortable ride, significant towing capacity, robust four-wheel-drive systems (Selec-Trac, Quadra-Trac), luxurious interior appointments for its era, and substantial off-road prowess.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Frame, Body Electronics, Emissions Control, Specifications, Wiring Diagrams, Diagnostic Trouble Codes (DTCs)
Page Count
Page Count:
Approximately 1200-1500 pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, Engine electrical, Fuel system, Ignition system, Cooling system, Exhaust system, Lubrication system, Intake system, Automatic transmission (42RE, 44RE, 46RE), Transfer case (NV242, NV249), Front axle (Dana 30), Rear axle (Dana 35, Dana 44), Suspension (front solid axle, rear solid axle), Steering system, Power steering, Brake system (ABS, non-ABS), Parking brake, Climate control (HVAC), Exterior lighting, Interior lighting, Power windows, Power locks, Seats, Sunroof, Radio, Security system, Airbags, Body panels, Doors, Hood, Liftgate, Bumpers, Windshield wipers, Chassis electrical, Wiring harnesses
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, tune-ups), Engine repair and overhaul, Transmission service and repair, Drivetrain component replacement, Suspension and steering alignment and repair, Brake system diagnostics and repair, Electrical system troubleshooting, HVAC system repair, Bodywork and collision repair, Diagnostic procedures, Component testing, Wiring diagram interpretation, Diagnostic Trouble Code (DTC) lookup and resolution
Technical Depth
Technical Depth:
Comprehensive, covering all aspects from basic maintenance and adjustments to complete engine and transmission rebuilds, advanced electrical system diagnostics, and detailed body repair procedures. Includes torque specifications, clearances, diagnostic flowcharts, and wiring diagrams.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution scans of original factory manual pages, ensuring clarity of text, diagrams, and images.
Binding Type
Binding Type:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.0L Inline 6-Cylinder (High Output OHV)
Secondary Engine
Secondary Engine:
5.2L V8 Magnum (318 ci)
Engine Codes
Engine Codes:
4.0L: ERH, ERT; 5.2L: EWH, EWK
Performance 4 0L
Horsepower 4 0L:
189 hp @ 4500 rpm
Torque 4 0L:
228 lb-ft @ 3000 rpm
Performance 5 2L
Horsepower 5 2L:
220 hp @ 4400 rpm
Torque 5 2L:
295 lb-ft @ 3200 rpm
Fuel System
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Block Material
Block Material:
Cast Iron (both engines)
Head Material
Head Material:
Cast Iron (4.0L), Aluminum (5.2L)
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with coil packs (4.0L), Distributor ignition with single ignition coil (5.2L)
🔧 Transmission
Standard Transmission
Standard Transmission:
42RE 4-Speed Automatic (for 4.0L)
Optional Transmission
Optional Transmission:
44RE 4-Speed Automatic (for 5.2L), 46RE 4-Speed Automatic (for 5.9L - rare for '97, typically '98+)
Transfer Case Options
Transfer Case Options:
NV242 Selec-Trac (part-time 4WD with full-time option), NV249 Quadra-Trac (full-time 4WD with low range)
Transmission Fluid Type
Transmission Fluid Type:
ATF+4 (recommended, though ATF+3 was original spec)
Transmission Fluid Capacity
Transmission Fluid Capacity:
Approx. 9.7 U.S. quarts (9.2 liters) for 42RE/44RE (dry fill)
📐 Dimensions
Exterior Length
Exterior Length:
178.1 inches (4524 mm)
Exterior Width
Exterior Width:
71.2 inches (1808 mm)
Exterior Height
Exterior Height:
63.0 inches (1600 mm)
Wheelbase
Wheelbase:
108.7 inches (2761 mm)
Ground Clearance
Ground Clearance:
Approx. 8.7 inches (221 mm) depending on suspension and tire size
Curb Weight
Curb Weight:
Approx. 4,100 - 4,500 lbs (1859 - 2041 kg) depending on engine and trim
Towing Capacity
Towing Capacity:
Up to 6,500 lbs (2948 kg) with optional towing package and 5.2L V8
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 stars (1997)
NHTSA Frontal Impact Passenger:
4 stars (1997)
Active Features
Active Features:
Four-wheel Anti-lock Braking System (ABS)
Passive Features
Passive Features:
Driver and front passenger airbags, Three-point seat belts with pretensioners, Side-impact door beams
💡 Technology Features
Infotainment Features
Infotainment Features:
AM/FM stereo with cassette and/or CD player, optional premium sound system, power antenna.
Driver Assistance Features
Driver Assistance Features:
Cruise control, optional steering wheel audio controls.
Connectivity Features
Connectivity Features:
No advanced Bluetooth or smartphone integration as expected for the era.
Lighting Technology
Lighting Technology:
Halogen headlights, standard interior lighting.
🔧 Maintenance
Service Intervals Oil Change
Service Intervals Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first (depending on driving conditions and oil type used; synthetic recommended for longer intervals).
Service Intervals Transmission Fluid
Service Intervals Transmission Fluid:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Inspect condition regularly.
Service Intervals Coolant
Service Intervals Coolant:
Every 30,000 miles (48,000 km) or 2 years for conventional coolant; longer for HOAT or OAT (consult manual for specific type).
Fluid Specifications Engine Oil
Fluid Specifications Engine Oil:
SAE 5W-30 (recommended for both engines, check specific ambient temperature ranges).
Fluid Specifications Coolant
Fluid Specifications Coolant:
Chrysler Mopar Antifreeze/Coolant (50/50 mix with distilled water) - consult manual for specific type (e.g., Mopar 10 Year/100,000 Mile).
Fluid Specifications Brake Fluid
Fluid Specifications Brake Fluid:
DOT 3
Fluid Specifications Power Steering Fluid
Fluid Specifications Power Steering Fluid:
ATF+3 or ATF+4 (check manual for specific recommendation)
Known Issues 4 0L
Known Issues 4 0L:
Cracked cylinder heads (especially early 4.0L), distributorless ignition system (DIS) coil pack failures, oil filter adapter leaks, rear main seal leaks.
Known Issues 5 2L
Known Issues 5 2L:
Oil filter adapter housing leaks, intake manifold gasket leaks, occasional oil sludge buildup if maintenance is neglected.
Known Issues General
Known Issues General:
Transmission cooler line leaks, radiator leaks, electronic control module (ECM) failures, power window motor failures, rust on body panels (especially wheel arches and rocker panels), worn steering box, differential seal leaks.
Spark Plug Type 4 0L
Spark Plug Type 4 0L:
Champion Copper Plus (e.g., RC12ECC) or equivalent, typically 0.035 inch gap.
Spark Plug Type 5 2L
Spark Plug Type 5 2L:
Champion Platinum Power (e.g., 7057) or equivalent, typically 0.035 inch gap.
Oil Capacity 4 0L
Oil Capacity 4 0L:
6 U.S. quarts (5.7 liters) with filter.
Oil Capacity 5 2L
Oil Capacity 5 2L:
7 U.S. quarts (6.6 liters) with filter.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jeep, a brand synonymous with off-road capability and ruggedness, has a history dating back to WWII with the iconic Willys Jeep. This heritage informs the Grand Cherokee's design and engineering.
Model Evolution
Model Evolution:
The ZJ generation of the Grand Cherokee was introduced for the 1993 model year, replacing the Cherokee (XJ) as Jeep's flagship SUV. The 1997 model represents a mid-cycle update for the ZJ platform, with minor styling tweaks and powertrain refinements.
Production Years Zj
Production Years Zj:
1993-1998
Manufacturing Location
Manufacturing Location:
Detroit, Michigan, USA (Jefferson North Assembly Plant)
🏆 Awards & Recognition
Recognitions
Recognitions:
Often praised for its combination of luxury and off-road capability, making it a popular choice in the SUV market of its time. It contributed to Jeep's strong sales performance in the 1990s.
Ratings
Ratings:
Various automotive publications of the era lauded its V8 engine option and refined interior compared to its predecessor and some competitors.
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