Vehicle Segment:
Mid-size SUV
Key Competitors:
Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder
Distinguishing Factors:
Strong off-road capability, comfortable ride, spacious interior, availability of powerful V8 engines.
Platform:
WJ platform, shared with Mercedes-Benz ML.
Chassis:
Unibody construction with integrated body-frame (IBF) for improved rigidity and handling.
Engine Mechanical:
Engine overhaul, assembly, disassembly, timing, lubrication, cooling, fuel, emission controls
Engine Performance:
Diagnosis and testing of engine performance issues
Transmission Automatic:
42RE, 44RE, 45RFE: overhaul, diagnosis, service, torque converter
Transmission Manual:
NV3500: overhaul, diagnosis, service
Drivetrain 4X4:
NV242, NV247 transfer cases, front/rear drive shafts, axles, differentials, CV joints
Brakes:
Front/rear brake systems, ABS, hydraulic components, parking brake
Suspension:
Front/rear suspension, control arms, springs, shock absorbers, steering linkage
Steering:
Power steering system, steering column, steering gear/rack
Electrical System:
Battery, charging system, starting system, ignition system, lighting
Body And Frame:
Body panel repair, structural components, doors, hood, tailgate, interior trim
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair
Restraints:
Airbag system diagnosis and service
Diagnostics:
On-Board Diagnostics (OBD-II), DTCs, wiring diagrams, troubleshooting charts
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations
Component Replacement:
Detailed instructions for replacing major and minor components
Engine Rebuild:
Complete engine overhaul procedures
Transmission Rebuild:
Detailed steps for automatic and manual transmission rebuilds
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues
Electrical Diagnosis:
Wiring diagrams, testing procedures for circuits and components
Body Repair:
Panel alignment, rust repair, trim removal/installation
Depth:
Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics.
Engine Option 1:
4.0L Inline-6 (242ci) 'Power Tech' I6
Engine Option 2:
4.7L V8 (285ci) 'PowerTech' V8
Horsepower 4.0L:
185 hp @ 4,600 rpm
Torque 4.0L:
235 lb-ft @ 3,200 rpm
Horsepower 4.7L:
220 hp @ 4,400 rpm
Torque 4.7L:
300 lb-ft @ 3,200 rpm
Fuel Delivery 4.0L:
Multi-point Fuel Injection (MPI)
Fuel Delivery 4.7L:
Multi-point Fuel Injection (MPI)
Emission System:
Catalytic converter, EGR system, O2 sensors
4.7L Engine Code:
A8B (early), N/A (later)
Standard Transmission 4.0L
Transmission Type 4.0L:
42RE 4-speed Automatic
Optional Transmission 4.0L
Transmission Type Manual 4.0L:
NV3500 5-speed Manual
Standard Transmission 4.7L
Transmission Type 4.7L:
45RFE 4-speed Automatic (later revised to 5-speed)
Transfer Case Options:
Selec-Trac (NV242) - full-time 4WD; Quadra-Trac II (NV247) - full-time 4WD with electronic control.
42Re Fluid Type:
ATF+4 (MS-9602)
45Rfe Fluid Type:
ATF+4 (MS-9602)
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions.
Transmission Service Interval:
Every 30,000 - 60,000 miles, depending on use.
Coolant Flush Interval:
Every 30,000 - 50,000 miles.
Engine Oil 4.0L:
10W-30 (API Service SG or higher)
Engine Oil 4.7L:
5W-30 (API Service SG or higher)
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant (typically pink or orange)
Engine Oil Capacity 4.0L:
6 quarts (with filter)
Engine Oil Capacity 4.7L:
7 quarts (with filter)
Common Issues List:
Head gasket leaks (especially 4.7L V8), cooling system failures (plastic components), death wobble (steering/suspension alignment issues), transfer case issues (NV247), interior electrical gremlins, starter motor issues.
Oil Filter 4.0L:
Mopar: MO-090, Wix: 51515
Oil Filter 4.7L:
Mopar: MO-090, Wix: 51515
Jeep Legacy:
Long history of robust, go-anywhere SUVs, starting with the original Willys Jeep.
Zj To Wj Transition:
Replaced the ZJ generation. The WJ introduced a significant redesign with improved aerodynamics, a more refined interior, and enhanced on-road manners, while retaining strong off-road capabilities.
Mercedes Benz Influence:
The WJ platform benefited from DaimlerChrysler's ownership, incorporating components and engineering from Mercedes-Benz (specifically the ML-Class).
Production Years Wj:
1999-2004
Manufacturing Plant:
Jefferson North Assembly, Detroit, Michigan