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Jeep Grand Cherokee WJ 2002 diesel Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Generation: WJ Year: 2002 Engine Type: Diesel Codes Chassis Code: WJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Target Audience:...
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Jeep Grand Cherokee WJ 2002 diesel Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Generation:
WJ
Year:
2002
Engine Type:
Diesel
Codes
Chassis Code:
WJ
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Target Audience:
Jeep owners seeking detailed repair and maintenance information, DIY enthusiasts, professional mechanics.
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder.
Key Features
Vehicle Features:
Robust off-road capability, comfortable interior, strong towing capacity (diesel variant enhances torque and fuel economy).
Manual Value
Benefit To Owner:
Essential for accurate part ordering, efficient troubleshooting, and performing maintenance and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
2002 Jeep Grand Cherokee WJ Diesel Models
Secondary Coverage:
Related systems and components applicable to the WJ platform diesel variants.
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all diesel variants), Transmission (automatic, manual), Drivetrain (transfer case, differentials, axles).
Chassis:
Suspension (front and rear), Steering, Brakes (ABS, standard).
Electrical:
Wiring diagrams, lighting, power accessories, ignition system, battery, charging system, starting system.
Body And Interior:
Body panels, doors, glass, seats, trim, HVAC system, interior components.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.
Repair:
Component removal, installation, overhaul, and replacement for all major systems.
Diagnostics:
Step-by-step diagnostic procedures, testing of sensors, actuators, and control modules.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls. Detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick access to information.
Print Quality
Print Option:
Printable pages for easy workshop use.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
VM Motori "R" series (e.g., R425 / R428)
Displacement:
2.5L / 2.8L (common for European/international markets for this era)
Configuration:
Inline-4 Cylinder, Turbocharged Diesel
Performance
Horsepower Range:
Approximately 115-140 hp (depending on specific engine variant and tuning)
Torque Range:
Approximately 245-280 lb-ft (depending on specific engine variant and tuning)
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI)
Fuel Type:
Diesel Fuel
Cooling System
Coolant Type:
Chrysler/Mopar OAT (5/150,000 Mile Formula) - Orange
Coolant Capacity:
Approx. 10.0 quarts (9.5 liters)
🔧 Transmission
Standard
Type:
45RFE / 42RLE 4-speed Automatic Transmission
Optional
Type:
NV3500 5-speed Manual Transmission (less common in diesel variants)
Features
Automatic Features:
Electronically controlled, Overdrive gear, Tow/haul mode.
Fluid Specification
Automatic Fluid Type:
ATF+4 (Chrysler MS-9602)
Fluid Capacity
Automatic Capacity:
Approx. 4.5 quarts (4.3 liters) for dry fill, 11.0 quarts (10.4 liters) total capacity.
📐 Dimensions
Exterior
Length:
Approx. 183.0 inches (4650 mm)
Width:
Approx. 71.5 inches (1816 mm)
Height:
Approx. 67.1 inches (1704 mm)
Wheelbase
Wheelbase:
Approx. 116.0 inches (2946 mm)
Weights
Curb Weight:
Approx. 4,400 - 4,700 lbs (2000 - 2130 kg), varies by trim and equipment.
Towing Capacity:
Up to 5,000 - 7,000 lbs (2268 - 3175 kg), depending on configuration and engine.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (Driver and Passenger) for 2002 model year.
NHTSA Side Impact:
4/5 stars (Front and Rear Passenger) for 2002 model year.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags. Optional side curtain airbags may be available on some trims.
Seatbelts:
Front and rear seat belts with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional Infinity speaker system. Some models may have available navigation systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Trailer Tow Prep:
Available trailer tow package with wiring harness and receiver hitch.
Climate Control
HVAC System:
Manual or automatic climate control, dual-zone climate control available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Fuel Filter Replacement:
Every 30,000 miles (48,000 km) for diesel models.
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on driving conditions.
Fluid Specifications
Engine Oil Viscosity:
0W-40 or 5W-40 Synthetic Diesel Engine Oil (API CI-4 or newer recommended)
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF+4 (Chrysler MS-9602) or specified power steering fluid.
Known Issues
Common Diesel Issues:
Injectors, glow plug system, turbocharger issues, EGR valve problems, potential for head gasket issues on some VM Motori engines if overheated.
Common Wj Issues:
Cooling system leaks (radiator, water pump, heater core), transfer case chain wear (NV242, NV247), death wobble (front suspension components), power window regulators, rust on rocker panels and rear quarter panels.
📚 Vehicle History
Brand Heritage
Brand Focus:
Jeep is renowned for its off-road capability and rugged utility vehicles, tracing its roots back to World War II.
Model Evolution
Generation Wj:
The WJ generation (1999-2004) represented a significant upgrade over the ZJ, featuring a more modern unibody construction, independent front suspension, and improved interior refinement.
Production
Production Years:
WJ Grand Cherokee production ran from 1999 to 2004.
Assembly Locations:
Jefferson North Assembly Plant, Detroit, Michigan, USA.
Diesel Introduction
Diesel Variant Availability:
Diesel engines were primarily offered in European and international markets for the WJ platform, featuring VM Motori sourced engines.
🏆 Awards & Recognition
Recognitions
SUV Of The Year:
The Grand Cherokee (including WJ generation) has received numerous accolades as a capable and comfortable SUV, often cited for its balance of on-road manners and off-road prowess.
Ratings
Consumer Reports:
Historically, the WJ generation has had mixed reliability ratings, with specific models and engines performing better than others. This manual is crucial for proactive maintenance.
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